A Turbine Cascade Facility for Secondary Flow Research

2006 ◽  
Author(s):  
D. A. Bagshaw ◽  
D. G. Gregory-Smith ◽  
G. L. Ingram ◽  
M. R. Stokes
Keyword(s):  
Secondary Flow ◽  
Three Dimensional ◽  
Experimental Results ◽  
Test Case ◽  
Turbine Cascade ◽  
Inlet Flow ◽  
Low Speed ◽  
To Come

This paper outlines some recent major changes to the so-called Durham Cascade that will be of interest to other experimenters working on low speed linear cascades. The Durham Cascade is a popular CFD test case and has also been used extensively for profiled endwall research (Hartland et al. [1]) and more recently for the study of reverse compound lean (Bagshaw et al. [2]). The cascade has recently undergone a complete rebuild, which enables it to provide experimental results of lasting significance for a number of years to come. The improvements described in this paper include, good quality symmetrical inlet flow, a new three-dimensional traverse system and an improved blade cartridge system allowing arbitrary three-dimensional geometries to be tested.

Simulation and Validation of Mach Number Effects on Secondary Flow in a Transonic Turbine Cascade Using a Multigrid, k–ε Solver

1998 ◽  
Vol 120 (2) ◽  
pp. 285-297 ◽  
Author(s):  
M. Koiro ◽  
B. Lakshminarayana
Keyword(s):  
Secondary Flow ◽  
Incompressible Flows ◽  
Three Dimensional ◽  
Turbulence Models ◽  
Test Case ◽  
Turbine Cascade ◽  
Efficient Manner ◽  
Wall Boundary Layer ◽  
Transonic Turbine ◽  
Mach Numbers

An existing three-dimensional Navier–Stokes flow solver with an explicit Runge–Kutta algorithm and a low-Reynolds-number k–ε turbulence model has been modified in order to simulate turbomachinery flows in a more efficient manner. The solver has been made to converge more rapidly through use of the multigrid technique. Stability problems associated with the use of multigrid in conjunction with two-equation turbulence models are addressed and techniques to alleviate instability are investigated. Validation for the new code was performed with a transonic turbine cascade tested by Perdichizzi. In the fully three-dimensional turbulent cascade, real convergence (i.e., CPU time) was improved nearly two times the original code. Robustness was enhanced with the full multigrid initialization procedure. The same test case was then used to perform a series of simulations that investigated the effect of different exit Mach numbers on secondary flow features. This permitted an in-depth study into the mechanisms of secondary flow formation and secondary losses at high Mach numbers. In this cascade, it was found that secondary losses and secondary flow deviation, which are fairly constant in incompressible flows with similar geometries, underwent a large reduction in the compressible flow range. The structure of the trailing edge shock system and the reduced end wall boundary layer at supersonic exit conditions were shown to be very significant in reducing the amount of secondary flow and losses.

scholarly journals Incidence Angle and Pitch-Chord Effects on Secondary Flows Downstream of a Turbine Cascade

1992 ◽  
Author(s):  
A. Perdichizzi ◽  
V. Dossena
Keyword(s):  
Flow Field ◽  
Secondary Flow ◽  
Incidence Angle ◽  
Three Dimensional ◽  
Secondary Flows ◽  
Pressure Probe ◽  
Turbine Cascade ◽  
Oil Flow ◽  
Secondary Velocity ◽  
Secondary Flow Field

This paper describes the results of an experimental investigation of the three-dimensional flow downstream of a linear turbine cascade at off-design conditions. The tests have been carried out for five incidence angles from −60 to +35 degrees, and for three pitch-chord ratios: s/c = 0.58,0.73,0.87. Data include blade pressure distributions, oil flow visualizations, and pressure probe measurements. The secondary flow field has been obtained by traversing a miniature five hole probe in a plane located at 50% of an axial chord downstream of the trailing edge. The distributions of local energy loss coefficients, together with vorticity and secondary velocity plots show in detail how much the secondary flow field is modified both by incidence and cascade solidity variations. The level of secondary vorticity and the intensity of the crossflow at the endwall have been found to be strictly related to the blade loading occurring in the blade entrance region. Heavy changes occur in the spanwise distributions of the pitch averaged loss and of the deviation angle, when incidence or pitch-chord ratio is varied.

Aerodynamics of Cooling Jets Introduced in the Secondary Flow of a Low-Speed Turbine Cascade

1990 ◽  
Vol 112 (3) ◽  
pp. 539-546 ◽  
Author(s):  
F. Bario ◽  
F. Leboeuf ◽  
A. Onvani ◽  
A. Seddini
Keyword(s):  
Secondary Flow ◽  
Side Wall ◽  
Velocity Fields ◽  
Measuring Apparatus ◽  
Flow Ratio ◽  
Turbine Cascade ◽  
Hot Wire ◽  
Local Pressure ◽  
Low Speed ◽  
Jet Behavior

The aerodynamic behavior of cold discrete jets in a cold secondary flow is investigated. Configurations including single jets and rows of jets are studied. These jets are introduced through the side wall of a low-speed nozzle turbine cascade. The experimental setup and the jet behavior are fully described. The effects of location with respect to the blades, mass flow ratio, yaw, and incidence angles on the aerodynamics of single jets are investigated. The influence of neighboring jets is detailed in the case of multiple jet configurations. The interaction with the secondary flow is presented. The local pressure and velocity fields, trajectories, and visualizations are discussed. The measuring apparatus includes a five-hole probe and a hot wire for intermittency measurements.

Anisotropic Eddy Viscosity in the Secondary Flow of a Low-Speed Linear Turbine Cascade

2011 ◽  
Author(s):  
G. D. MacIsaac ◽  
S. A. Sjolander
Keyword(s):  
Turbulent Flow ◽  
Secondary Flow ◽  
Eddy Viscosity ◽  
Turbulence Models ◽  
Leading Edge ◽  
Boussinesq Approximation ◽  
Pressure Probe ◽  
Turbine Cascade ◽  
Low Speed ◽  
Sst Turbulence Model

The final losses within a turbulent flow are realized when eddies completely dissipate to internal energy through viscous interactions. The accurate prediction of the turbulence dissipation, and therefore the losses, requires turbulence models which represent, as accurately as possible, the true flow physics. Eddy viscosity turbulence models, commonly used for design level computations, are based on the Boussinesq approximation and inherently assume the eddy viscosity field is isotropic. The current paper compares the computational predictions of the flow downstream of a low-speed linear turbine cascade to the experimentally measured results. Steady-state computational simulations were performed using ANSYS CFX v12.0 and employed the shear stress transport (SST) turbulence model with the γ-Reθ transition model. The experimental data includes measurements of the mean and turbulent flow quantities. Steady pressure measurements were collected using a seven-hole pressure probe and the turbulent flow quantities were measured using a rotatable x-type hotwire probe. Data is presented for two axial locations: 120% and 140% of the axial chord (Cx) downstream of the leading edge. The computed loss distribution and total bladerow losses are compared to the experimental measurements. Differences are noted and a discussion of the flow structures provides insights into the origin of the differences. Contours of the shear eddy viscosity are presented for each axial plane. The secondary flow appears highly anisotropic, demonstrating a fundamental difference between the computed and measured results. This raises questions as to the validity of using two-equation turbulence models, which are based on the Boussinesq approximation, for secondary flow predictions.

Incidence Angle and Pitch–Chord Effects on Secondary Flows Downstream of a Turbine Cascade

1993 ◽  
Vol 115 (3) ◽  
pp. 383-391 ◽  
Author(s):  
A. Perdichizzi ◽  
V. Dossena
Keyword(s):  
Flow Field ◽  
Secondary Flow ◽  
Incidence Angle ◽  
Three Dimensional ◽  
Secondary Flows ◽  
Pressure Probe ◽  
Turbine Cascade ◽  
Oil Flow ◽  
Secondary Velocity ◽  
Secondary Flow Field

This paper describes the results of an experimental investigation of the three-dimensional flow downstream of a linear turbine cascade at off-design conditions. The tests have been carried out for five incidence angles from −60 to +35 deg, and for three pitch-chord ratios: s/c = 0.58, 0.73, 0.87. Data include blade pressure distributions, oil flow visualizations, and pressure probe measurements. The secondary flow field has been obtained by traversing a miniature five-hole probe in a plane located at 50 percent of an axial chord downstream of the trailing edge. The distributions of local energy loss coefficients, together with vorticity and secondary velocity plots, show in detail how much the secondary flow field is modified both by incidence and by cascade solidity variations. The level of secondary vorticity and the intensity of the crossflow at the endwall have been found to be strictly related to the blade loading occurring in the blade entrance region. Heavy changes occur in the spanwise distributions of the pitch-averaged loss and of the deviation angle, when incidence or pitch–chord ratio is varied.

Optimization of Non-axisymmetric Endwall Contours for the Rotor of a Low Speed, 112-Stage Research Turbine With Unshrouded Blades—Optimization and Experimental Validation

2020 ◽  
Vol 142 (4) ◽  
Author(s):  
Jonathan Bergh ◽  
Glen Snedden ◽  
Dwain Dunn
Keyword(s):  
Experimental Results ◽  
Pressure Probe ◽  
Test Case ◽  
Current Case ◽  
Low Speed ◽  
Additional Information ◽  
Measurement Plane ◽  
Direct Laser ◽  
Improved Performance ◽  
Design And Practice

Abstract This paper presents the predicted, as well as final experimental results for the design of an automatically optimized non-axisymmetric endwall and as such, attempts to close the loop between design and practice, providing additional information to other groups involved in the design of endwall contours. The contours designed in this investigation were manufactured using the direct laser sintering rapid prototyping method and installed and tested in the low-speed, 112-stage turbine at the CSIR’s test turbine facility (TTF) in Pretoria, South Africa. Steady-state 5-hole pressure probe traverses were used to characterize the performance and flow profiles upstream, immediately downstream and in a quasi-“mixed-out” sense downstream of the rotor. In addition to the datum (annular) case, both the computed as well as experimental results were compared to the corresponding results generated for a “generically” contoured rotor which was originally designed for a linear cascade test case, but one which used the same blade profile to the current case. The results show that in general both sets of contours performed well, although the added emphasis on flow correction for the contours produced in this investigation resulted in slightly worse performance in terms of loss at the rotor exit (X3) but greatly improved performance in terms of the efficiency and flow angles at the “mixed-out” (X4) measurement plane.

scholarly journals Mach Number Effects on Secondary Flow Development Downstream of a Turbine Cascade

1989 ◽  
Author(s):  
Antonio Perdichizzi
Keyword(s):  
Mach Number ◽  
Secondary Flow ◽  
Three Dimensional ◽  
Expansion Ratio ◽  
Turbine Cascade ◽  
Low Velocity ◽  
Flow Angle ◽  
Local Loss ◽  
Flow Development ◽  
Wide Range

The results of an investigation of the three-dimensional flow downstream of a transonic turbine cascade are presented. The investigation was carried out for a wide range of Mach numbers, extending from M2is = 0.2 up to 1.55. Measurements were made in five planes at different axial locations downstream of the trailing edge (covering more than one chord length), by using a miniaturized five hole probe especially designed for transonic flows. The results are presented in terms of local loss coefficient, vorticity and secondary velocity plots; these plots give a detailed picture of the secondary flow development downstream of the cascade and show how flow compressibility influences the vortex configuration. As Mach number increases, the passage vortex is found to migrate towards the endwall and secondary flow effects are more confined in the endwall region. The pitchwise mass averaged loss and flow angle distributions along the blade height appear to be affected by the expansion ratio; at high Mach number both underturning and overturning angles are found to be smaller than in low velocity flows. Overall losses, vorticity and secondary kinetic energy versus Mach number are also presented and discussed.

scholarly journals Simulation and Validation of Mach Number Effects on Secondary Flow in a Transonic Turbine Using a Multigrid, k-ε Solver

1996 ◽  
Author(s):  
M. Koiro ◽  
B. Lakshminarayana
Keyword(s):  
Secondary Flow ◽  
Incompressible Flows ◽  
Three Dimensional ◽  
Turbulence Models ◽  
Navier Stokes ◽  
Test Case ◽  
Efficient Manner ◽  
Transonic Turbine ◽  
Mach Numbers ◽  
High Mach

An existing three dimensional Navier-Stokes flow solver with an explicit Runge-Kutta algorithm and a low Reynolds number k-ε turbulence model has been modified in order to simulate turbomachinery flows in a more efficient manner. The solver has been made to converge more rapidly through use of the mutligrid technique. Stability problems associated with use of multigrid in conjunction with two equation turbulence models are addressed and techniques to alleviate instability are investigated. Validation for the new code was performed with a transonic turbine cascade tested by Perdichizzi. In the fully three dimensional turbulent cascade, real convergence (i.e. CPU time) was improved nearly two times the original code. Robustness was enhanced with the full multigrid initialization procedure. The same test case was then used to perform a series of simulations that investigated the effect of different exit Mach numbers on secondary flow features. This permitted an in depth study into the mechanisms of secondary flow formation and secondary losses at high Mach numbers. In this cascade, it was found that secondary losses and secondary flow deviation, which are fairly constant in incompressible flows with similar geometries, underwent a large reduction in the compressible flow range. The structure of the trailing edge shock system and the reduced endwall boundary layer at supersonic exit conditions were shown to be very significant in reducing the amount of secondary flow and losses.

A Calculation Procedure for Three-Dimensional, Time-Dependent, Inviscid, Compressible Flow through Turbomachine Blades of any Geometry

1979 ◽  
Vol 21 (1) ◽  
pp. 39-49 ◽  
Author(s):  
C. Bosman ◽  
J. Highton
Keyword(s):  
Secondary Flow ◽  
Compressible Flow ◽  
Subsonic Flow ◽  
Three Dimensional ◽  
Experimental Results ◽  
Time Dependent ◽  
Two Dimensional ◽  
Through Flow ◽  
Flow Through ◽  
Inviscid Compressible Flow

A method for calculating three-dimensional, time-dependent, inviscid, subsonic flow is presented. Application is made to flow through the rotor of a small radial inflow turbine and comparison with conventional through-flow calculations and experimental results is made. The nature of the strong secondary flow in this rotor indicates the probable inadequacy of the two-dimensional calculations which is confirmed by the comparison.

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