Heat Transfer Augmentation due to Coolant Extraction on the Cold Side of Active Clearance Control Manifolds

Author(s):  
Riccardo Da Soghe ◽  
Cosimo Bianchini ◽  
Antonio Andreini ◽  
Bruno Facchini ◽  
Lorenzo Mazzei

Jet array is an arrangement typically used to cool several gas turbine parts. Some examples of such applications can be found in the impingement cooled region of gas turbine airfoils or in the turbine blade tip clearances control of large aero-engines. In the open literature, several contributions focus on the impingement jets formation and deals with the heat transfer phenomena that take place on the impingement target surface. However, deficiencies of general studies emerges when the internal convective cooling of the impinging system feeding channels is concerned. In this work an aero-thermal analysis of jet arrays for active clearance control was performed; the aim was the definition of a correlation for the internal (i.e. within the feeding channel) convective heat transfer coefficient augmentation due to the coolant extraction operated by the bleeding holes. The data were taken from a set of CFD RANS simulations, in which the behaviour of the cooling system was investigated over a wide range of fluid-dynamics conditions. More in detail, several different holes arrangements were investigated with the aim of evaluating the influence of the hole spacing on the heat transfer coefficient distribution. Tests were conducted by varying the feeding channel Reynolds number in a wide range of real engine operative conditions. An in depth analysis of the numerical data set has underlined the opportunity of an efficient reduction through the local suction ratio of hole and feeding pipe, local Reynolds number and manifold porosity: the dependence of the heat transfer coefficient enhancement factor from these parameter is roughly exponential.

Author(s):  
Riccardo Da Soghe ◽  
Cosimo Bianchini ◽  
Antonio Andreini ◽  
Bruno Facchini ◽  
Lorenzo Mazzei

Jet array is an arrangement typically used to cool several gas turbine parts. Some examples of such applications can be found in the impingement cooled region of gas turbine airfoils or in the turbine blade tip clearances control of large aero-engines. In the open literature, several contributions focus on the impingement jets formation and deal with the heat transfer phenomena that take place on the impingement target surface. However, deficiencies of general studies emerge when the internal convective cooling of the impinging system feeding channels is concerned. In this work, an aerothermal analysis of jet arrays for active clearance control (ACC) was performed; the aim was the definition of a correlation for the internal (i.e., within the feeding channel) convective heat transfer coefficient augmentation due to the coolant extraction operated by the bleeding holes. The data were taken from a set of computational fluid-dynamics (CFD) Reynolds-averaged Navier–Stokes (RANS) simulations, in which the behavior of the cooling system was investigated over a wide range of fluid-dynamics conditions. More in detail, several different holes arrangements were investigated with the aim of evaluating the influence of the hole spacing on the heat transfer coefficient distribution. Tests were conducted by varying the feeding channel Reynolds number in a wide range of real engine operative conditions. An in depth analysis of the numerical data set has underlined the opportunity of an efficient reduction through the local suction ratio (SR) of hole and feeding pipe, local Reynolds number, and manifold porosity: the dependence of the heat transfer coefficient enhancement factor (EF) from these parameter is roughly exponential.


Author(s):  
Zhenfeng Wang ◽  
Peigang Yan ◽  
Hongfei Tang ◽  
Hongyan Huang ◽  
Wanjin Han

The different turbulence models are adopted to simulate NASA-MarkII high pressure air-cooled gas turbine. The experimental work condition is Run 5411. The paper researches that the effect of different turbulence models for the flow and heat transfer characteristics of turbine. The turbulence models include: the laminar turbulence model, high Reynolds number k-ε turbulence model, low Reynolds number turbulence model (k-ω standard format, k-ω-SST and k-ω-SST-γ-θ) and B-L algebra turbulence model which is adopted by the compiled code. The results show that the different turbulence models can give good flow characteristics results of turbine, but the heat transfer characteristics results are different. Comparing to the experimental results, k-ω-SST-θ-γ turbulence model results are more accurate and can simulate accurately the flow and heat transfer characteristics of turbine with transition flow characteristics. But k-ω-SST-γ-θ turbulence model overestimates the turbulence kinetic energy of blade local region and makes the heat transfer coefficient higher. It causes that local region temperature is higher. The results of B-L algebra turbulence model show that the results of B-L model are accurate besides it has 4% temperature error in the transition region. As to the other turbulence models, the results show that all turbulence models can simulate the temperature distribution on the blade pressure surface except the laminar turbulence model underestimates the heat transfer coefficient of turbulence flow region. On the blade suction surface with transition flow characteristics, high Reynolds number k-ε turbulence model overestimates the heat transfer coefficient and causes the blade surface temperature is high about 90K than the experimental result. Low Reynolds number k-ω standard format and k-ω-SST turbulence models also overestimate the blade surface temperature value. So it can draw a conclusion that the unreasonable choice of turbulence models can cause biggish errors for conjugate heat transfer problem of turbine. The combination of k-ω-SST-γ-θ model and B-L algebra model can get more accurate turbine thermal environment results. In addition, in order to obtain the affect of different turbulence models for gas turbine conjugate heat transfer problem. The different turbulence models are adopted to simulate the different computation mesh domains (First case and Second case). As to each cooling passages, the first case gives the wall heat transfer coefficient of each cooling passages and the second case considers the conjugate heat transfer course between the cooling passages and blade. It can draw a conclusion that the application of heat transfer coefficient on the wall of each cooling passages avoids the accumulative error. So, for the turbine vane geometry models with complex cooling passages or holes, the choice of turbulence models and the analysis of different mesh domains are important. At last, different turbulence characteristic boundary conditions of turbine inner-cooling passages are given and K-ω-SST-γ-θ turbulence model is adopted in order to obtain the effect of turbulence characteristic boundary conditions for the conjugate heat transfer computation results. The results show that the turbulence characteristic boundary conditions of turbine inner-cooling passages have a great effect on the conjugate heat transfer results of high pressure gas turbine.


2020 ◽  
pp. 73-81
Author(s):  
Илья Иванович Петухов ◽  
Тарас Петрович Михайленко ◽  
Андрей Александрович Брунак ◽  
Сергей Валерьевич Епифанов ◽  
Артём Викторович Ковалёв ◽  
...  

The development of gas turbine technology is accompanied by an increase in temperatures, pressures, and airflow velocity in the gas path. Increasing operating cycle parameters for gas turbine engine complicates the tasks of ensuring the permissible temperature state of engine parts, requires improving the methods of their calculation and design. This fact fully applies bearing assemblies, especially those operating in a hot environment, and causes interest in the study of thermohydraulic processes in the bearing chamber, which determines the temperature state of the rotor parts. The necessity of pressurizing the seals leads to the presence of the oil-air mixture in the bearing chamber. A wide range of operating parameters, flow inhomogeneity, phase disequilibrium, and phase separation significantly complicate the mathematical description of processes in the bearing chamber, including the use of CFD-modeling. Therefore, considerable attention is paid to experimental research. The experimental results are used not only to verify mathematical models but also to obtain generalizing dependencies. Most often, the desired value is the heat transfer coefficient in the oil cavity of the support. The article deals with the heat transfer features in the near-wall zone of the gas-turbine engine bearing chamber which were associated with the presence of oil-air flow. Also, approaches to the experimental determination of the heat transfer coefficient were analyzed and an appropriate system for measuring the local temperatures of the media was formed. The values of the error of the experimental heat transfer coefficient and the degree of influence of the determining factors were estimated. The contribution of the non-uniformity of the temperature field in the walls of the chamber and the uncertainty in the value of the temperature of the flow core was determined. The advantages of using the averaged heat transfer coefficient for engineering calculations and the significant influence of the averaging method on its value were also shown. Averaging over the heat flux density corresponds most accurately to the tasks of such calculations, at which the total heat flux through the chamber walls does not change.


Author(s):  
Gm S. Azad ◽  
Je-Chin Han ◽  
Robert J. Boyle

Experimental investigations are performed to measure the detailed heat transfer coefficient and static pressure distributions on the squealer tip of a gas turbine blade in a five-bladed stationary linear cascade. The blade is a 2-dimensional model of a modern first stage gas turbine rotor blade with a blade tip profile of a GE-E3 aircraft gas turbine engine rotor blade. A squealer (recessed) tip with a 3.77% recess is considered here. The data on the squealer tip are also compared with a flat tip case. All measurements are made at three different tip gap clearances of about 1%, 1.5%, and 2.5% of the blade span. Two different turbulence intensities of 6.1% and 9.7% at the cascade inlet are also considered for heat transfer measurements. Static pressure measurements are made in the mid-span and near-tip regions, as well as on the shroud surface opposite to the blade tip surface. The flow condition in the test cascade corresponds to an overall pressure ratio of 1.32 and an exit Reynolds number based on the axial chord of 1.1×106. A transient liquid crystal technique is used to measure the heat transfer coefficients. Results show that the heat transfer coefficient on the cavity surface and rim increases with an increase in tip clearance. The heat transfer coefficient on the rim is higher than the cavity surface. The cavity surface has a higher heat transfer coefficient near the leading edge region than the trailing edge region. The heat transfer coefficient on the pressure side rim and trailing edge region is higher at a higher turbulence intensity level of 9.7% over 6.1% case. However, no significant difference in local heat transfer coefficient is observed inside the cavity and the suction side rim for the two turbulence intensities. The squealer tip blade provides a lower overall heat transfer coefficient when compared to the flat tip blade.


2019 ◽  
Vol 141 (8) ◽  
Author(s):  
Chunkyraj Khangembam ◽  
Dushyant Singh

Experimental investigation on heat transfer mechanism of air–water mist jet impingement cooling on a heated cylinder is presented. The target cylinder was electrically heated and was maintained under the boiling temperature of water. Parametric studies were carried out for four different values of mist loading fractions, Reynolds numbers, and nozzle-to-surface spacings. Reynolds number, Rehyd, defined based on the hydraulic diameter, was varied from 8820 to 17,106; mist loading fraction, f ranges from 0.25% to 1.0%; and nozzle-to-surface spacing, H/d was varied from 30 to 60. The increment in the heat transfer coefficient with respect to air-jet impingement is presented along with variation in the heat transfer coefficient along the axial and circumferential direction. It is observed that the increase in mist loading greatly increases the heat transfer rate. Increment in the heat transfer coefficient at the stagnation point is found to be 185%, 234%, 272%, and 312% for mist loading fraction 0.25%, 0.50%, 0.75%, and 1.0%, respectively. Experimental study shows identical increment in stagnation point heat transfer coefficient with increasing Reynolds number, with lowest Reynolds number yielding highest increment. Stagnation point heat transfer coefficient increased 263%, 259%, 241%, and 241% as compared to air-jet impingement for Reynolds number 8820, 11,493, 14,166, and 17,106, respectively. The increment in the heat transfer coefficient is observed with a decrease in nozzle-to-surface spacing. Stagnation point heat transfer coefficient increased 282%, 248%, 239%, and 232% as compared to air-jet impingement for nozzle-to-surface spacing of 30, 40, 50, and 60, respectively, is obtained from the experimental analysis. Based on the experimental results, a correlation for stagnation point heat transfer coefficient increment is also proposed.


2020 ◽  
Vol 307 ◽  
pp. 01038
Author(s):  
Mohammed Zohud ◽  
Ahmed Ouadha ◽  
Redouane Benzeguir

The present paper aims to numerically investigate the flow, heat transfer and entropy generation of some hydrocarbon based nanorefrigerants flowing in a circular tube subject to constant heat flux boundary condition. Numerical tests have been performed for 4 types of nanoparticles, namely Al2O3, CuO, SiO2, and ZnO with a diameter equal to 30 nm and a volume concentration of φ = 5%. These nanoparticles are dispersed in some hydrocarbon-based refrigerants, namely tetrafluoroethane (R134a), propane (R290), butane (R600), isobutane (R600a) and propylene (R1270). Computations have been performed for Reynolds number ranging from 600 to 2200. The numerical results in terms of the average heat transfer coefficient of pure refrigerants have been compared to values obtained using correlations from the literature. The results show that the increase of the Reynolds number increases the heat transfer coefficient and decreases the total entropy generation.


Author(s):  
Y. Koizumi ◽  
T. Okuyama ◽  
H. Ohtake

Heat transfer and flow behavior in the mini tube bank were examined. The tube bank was composed of 1 mm diameter nickel wires and a 30 mm wide × 15 mm high flow channel. Experiments were performed in the range of the rod Re = 5 ~ 430 by using water. Numerical analyses were also conducted with the commercial CFD code STAR-CD. The heat transfer coefficient after the second row was lower than first row's one. The flow visualization results indicated that the wake region was stagnant when the Reynolds number was low. This flow stagnation seemed to cause the heat transfer coefficient deterioration in the tube bank. As the Reynolds number was increased, the flow state in the wake region gradually changed from the stagnant condition to the more disturbed condition. The deeper the row was, the more disturbed the wake was. The heat transfer coefficient began to recover to the first row value at certain Reynolds number. The recovery started from the most downstream row; fifth row in the present experiments and was propagated to the upstream row. The Reynolds number when the recovery was initiated decreased as the spacing between rods was increased. The analytical results of the STAR-CD code supported the experimental results. When the wake was stagnant, the heat transfer coefficient distribution around the rear rod, i.e. the rod in the wake, showed a large dip in the front region of the rod. It was considered that this dip caused the heat transfer coefficient decrease after the second row observed in the experiments.


2012 ◽  
Vol 134 (8) ◽  
Author(s):  
Mehmet Arik ◽  
Tunc Icoz

Synthetic jets are piezo-driven, small-scale, pulsating devices capable of producing highly turbulent jets formed by periodic entrainment and expulsion of the fluid in which they are embedded. The compactness of these devices accompanied by high air velocities provides an exciting opportunity to significantly reduce the size of thermal management systems in electronic packages. A number of researchers have shown the implementations of synthetic jets on heat transfer applications; however, there exists no correlation to analytically predict the heat transfer coefficient for such applications. A closed form correlation was developed to predict the heat transfer coefficient as a function of jet geometry, position, and operating conditions for impinging flow based on experimental data. The proposed correlation was shown to predict the synthetic jet impingement heat transfer within 25% accuracy for a wide range of operating conditions and geometrical variables.


1987 ◽  
Vol 109 (2) ◽  
pp. 108-110 ◽  
Author(s):  
S. Shakerin

Experiments were performed to evaluate the convective heat transfer coefficient for a flat plate mounted in a wooden model of a roof of a building. The experiments were carried out in a closed-circuit wind tunnel and included parametric adjustments of the roof tilt and Reynolds number, based on the length of the plate. The roof tilt was set at 0, 30, 45, 60, and 90 degrees and the Reynolds number ranged from 58,000 to 250,000. A transient, one lump, thermal approach was used for heat transfer calculations. Due to a separation bubble at the leading edge of the model, i.e., the roof, at angles of attack of less than 40 degrees, the flow became turbulent after reattachment. This resulted in a higher heat transfer than previously reported in the literature. At higher angles of attack, the flow was not separated at the leading edge and remained laminar. The heat transfer coefficient for higher angles of attack, i.e., α > 40 deg, was found to be approximately independent of the angle of attack and in good agreement with the previously published results.


Author(s):  
Evgeniy N. Vasil'ev

The article discusses the process of heat exchange of a finned wall with a coolant. The temperature field in the wall volume was determined on the basis of a numerical solution of the two-dimensional heat conduction problem, and the analysis of the characteristics of temperature distributions was carried out according to the simulation results. The values of the heat transfer coefficient of cooling fins with rectangular cross section were calculated for two variants of heat transfer conditions at the end of the fins in a wide range of dimensionless parameters. The error in calculating the heat transfer coefficient in the approximation of a thin fin was determined by means of a one-dimensional computational model


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