Low Cycle Fatigue of 9-12% Cr Steel at Elevated Temperature: Cyclic Deformation Behavior and Life Assessment

Author(s):  
Peng Zhao ◽  
Fu-Zhen Xuan ◽  
De-Long Wu

Fatigue testing for an important turbine rotor material (X12CrMoWVNbN10-1-1 steel) was carried out over a wide range of strain and stress amplitudes at 873K. Particular attention was paid to the effect of control mode on the cyclic deformation behavior and life assessment at elevated temperature. Two main domains were observed depending both on the strain and stress amplitudes, where the effect of control mode was different. In the micro plastic deformation domain, the cyclic softening is slight and there is no clear difference in fatigue behavior between the stress and strain modes. In the plastic damage regime, stress cycling causes more significant softening or damage than strain cycling. The dependence of damage behavior on the evolution of dislocation substructure was focused. On the other hand, it is not possible to use strain based life model to predict fatigue life with the test results under a different control mode. A unified energy-based model is proposed based upon the deformation mechanism and the experimental results, which can assess the low cycle fatigue life with different control modes. The results obtained in this study could have significant implications in the design of structures.

1996 ◽  
Vol 460 ◽  
Author(s):  
D. B. Hanes ◽  
R. Gibala

ABSTRACTThe monotonie mechanical behavior in tension and compression of FeAl has been well documented. However, very little work has been done on the cyclic deformation behavior of this material. In this work, the behavior of FeAl (42 at. % Al) under low cycle fatigue was studied, including the effects of test environments and surface coatings. It was found that the fatigue life of this alloy is limited by environmental embrittlement. This embrittlement process can be equally well prevented by deformation in an oxygen environment or by coating the alloy with a protective film. The type of film applied appears to have little effect. Similar results were seen in monotonie testing.


Materials ◽  
2021 ◽  
Vol 14 (15) ◽  
pp. 4070
Author(s):  
Andrea Karen Persons ◽  
John E. Ball ◽  
Charles Freeman ◽  
David M. Macias ◽  
Chartrisa LaShan Simpson ◽  
...  

Standards for the fatigue testing of wearable sensing technologies are lacking. The majority of published fatigue tests for wearable sensors are performed on proof-of-concept stretch sensors fabricated from a variety of materials. Due to their flexibility and stretchability, polymers are often used in the fabrication of wearable sensors. Other materials, including textiles, carbon nanotubes, graphene, and conductive metals or inks, may be used in conjunction with polymers to fabricate wearable sensors. Depending on the combination of the materials used, the fatigue behaviors of wearable sensors can vary. Additionally, fatigue testing methodologies for the sensors also vary, with most tests focusing only on the low-cycle fatigue (LCF) regime, and few sensors are cycled until failure or runout are achieved. Fatigue life predictions of wearable sensors are also lacking. These issues make direct comparisons of wearable sensors difficult. To facilitate direct comparisons of wearable sensors and to move proof-of-concept sensors from “bench to bedside,” fatigue testing standards should be established. Further, both high-cycle fatigue (HCF) and failure data are needed to determine the appropriateness in the use, modification, development, and validation of fatigue life prediction models and to further the understanding of how cracks initiate and propagate in wearable sensing technologies.


2018 ◽  
Vol 157 ◽  
pp. 05013 ◽  
Author(s):  
Peter Kopas ◽  
Milan Sága ◽  
František Nový ◽  
Bohuš Leitner

The article presents the results of research on low cycle fatigue strength of laser welded joints vs. non-welded material of high-strength steel DOMEX 700 MC. The tests were performed under load controlled using the total strain amplitude ɛac. The operating principle of the special electro-mechanic fatigue testing equipment with a suitable clamping system was working on 35 Hz frequency. Fatigue life analysis was conducted based on the Manson-Coffin-Basquin equation, which made it possible to determine fatigue parameters. Studies have shown differences in the fatigue life of original specimens and laser welded joints analysed, where laser welded joints showed lower fatigue resistance. In this article a numerical analysis of stresses generated in bending fatigue specimens has been performed employing the commercially available FEM-program ADINA.


2018 ◽  
Vol 165 ◽  
pp. 06002
Author(s):  
Golta Khatibi ◽  
Ali Mazloum-Nejadari ◽  
Martin Lederer ◽  
Mitra Delshadmanesh ◽  
Bernhard Czerny

In this study, the influence of microstructure on the cyclic behaviour and lifetime of Cu and Au wires with diameters of 25μm in the low and high cycle fatigue regimes was investigated. Low cycle fatigue (LCF) tests were conducted with a load ratio of 0.1 and a strain rate of ~2e-4. An ultrasonic resonance fatigue testing system working at 20 kHz was used to obtain lifetime curves under symmetrical loading conditions up to very high cycle regime (VHCF). In order to obtain a total fatigue life model covering the low to high cycle regime of the thin wires by considering the effects of mean stress, a four parameter lifetime model is proposed. The effect of testing frequency on high cycle fatigue data of Cu is discussed based on analysis of strain rate dependency of the tensile properties with the help of the material model proposed by Johnson and Cook.


Author(s):  
Masaki Mitsuya ◽  
Hiroshi Yatabe

Buried pipelines may be deformed due to earthquakes and also corrode despite corrosion control measures such as protective coatings and cathodic protection. In such cases, it is necessary to ensure the integrity of the corroded pipelines against earthquakes. This study developed a method to evaluate the earthquake resistance of corroded pipelines subjected to seismic ground motions. Axial cyclic loading experiments were carried out on line pipes subjected to seismic motion to clarify the cyclic deformation behavior until buckling occurs. The test pipes were machined so that each one would have a different degree of local metal loss. As the cyclic loading progressed, displacement shifted to the compression side due to the formation of a bulge. The pipe buckled after several cycles. To evaluate the earthquake resistance of different pipelines, with varying degrees of local metal loss, a finite-element analysis method was developed that simulates the cyclic deformation behavior. A combination of kinematic and isotropic hardening components was used to model the material properties. These components were obtained from small specimen tests that consisted of a monotonic tensile test and a low cycle fatigue test under a specific strain amplitude. This method enabled the successful prediction of the cyclic deformation behavior, including the number of cycles required for the buckling of pipes with varying degrees of metal loss. In addition, the effect of each dimension (depth, longitudinal length and circumferential width) of local metal loss on the cyclic buckling was studied. Furthermore, the kinematic hardening component was investigated for the different materials by the low cycle fatigue tests. The kinematic hardening components could be regarded as the same for all the materials when using this component as the material property for the finite-element analyses simulating the cyclic deformation behavior. This indicates that the cyclic deformation behavior of various line pipes can be evaluated only based on their respective tensile properties and common kinematic hardening component.


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