Aerodynamic Performances of a Centrifugal Compressor With Discrete Cavities

Author(s):  
Sang-Bum Ma ◽  
Kwang-Yong Kim

In this study, aerodynamic performance of the centrifugal compressor was investigated by using a recirculating device called discrete cavities. A parametric study was conducted using six parameters related to the geometry of the discrete cavities, i.e., the inclined angle, the port angle and width, the length of cavity, the axial location of each cavity, and the number of cavities. Three-dimensional Reynolds-averaged Navier-Stokes equations with shear stress transport turbulence model were used for aerodynamic analysis of the centrifugal compressor with discrete cavities. The hexahedral grid was used in impeller domain and tetrahedral grid was used in volute and inclined discrete cavities. The numerical results for the adiabatic efficiency and the total pressure ratio (inlet to outlet) showed good agreements with experimental data. It was found that inclination of the discrete cavities further increased the stall margin without loss of efficiency compared to the uninclined discrete cavities.

Author(s):  
Hong Won Kim ◽  
Jae Hoon Chung ◽  
Hyo Seong Lee ◽  
Min Ouk Choi

The primary design goal of a compressor is focused on improving efficiency. Secondary objective is to widen the compressor’s operating range. This paper presents a numerical and experimental investigation of the influence of the bleed slot to enlarge operating range for the 1.2MW class centrifugal compressor installed in a turbocharger. The main design parameters of the bleed slot casing are upstream slot position, inlet pipe slope, downstream slot position and width. The DOE (design of experiment) method was carried out to optimize the casing design. Numerical analyses were done by the commercial code ANSYS-CFX based on the three dimensional Reynolds-averaged Navier-Stokes equations. From the analysis, as the downstream slot position and width are smaller and upstream position is located away from impeller inlet, efficiency and pressure ratio are increased. Experimental works were done with and without the bleed slot casing. The simulation results were in good agreement with the test data. In case without the bleed slot casing, the surge margin value came out to be only 11.8% but with the optimized bleed slot design, the surge margin reached 23%. Therefore, the surge margin increase of 11.2% was achieved.


Author(s):  
Hua Chen ◽  
Strong Guo ◽  
Xiao-Cheng Zhu ◽  
Zhao-Hui Du ◽  
Stone Zhao

In a previous publication (Guo & Chen et al., 2007), the authors solved the unsteady, 3-D Navier-Stokes equations with the k-ε turbulence model using CFX software to show that there is a volute stall coincided with the stage stall of a turbocharger centrifugal compressor operated at 423m/s tip speed and the stage stall frequency is dictated by a volute standing wave. This paper presents the flow condition at the vaneless diffuser and volute from the same simulation at various mass flow rates from stage peak efficiency to deep stage stall. Time averaged flow conditions show that (1) the influence of exducer blade passing at the volute inlet rapidly diminishes at the compressor peak pressure ratio point and the influence vanishes when the stage is in stall; (2) only at the peak pressure ratio point, circumferentially averaged, spanwise distribution of radial velocity at the volute inlet has an inflection point and the distribution meets the requirement of the Fjo̸rtoft instability theorem; (3) in the volute discharge section, the flow stalls after the stage stalls and the vortex core at the cross sectional center of the section breaks down; (4) impeller total pressure rise curve has a flat region in the middle before the stage stalls and (5) diffuser stall triggers the stage stall and drives the volute into stall.


Author(s):  
D. Sun ◽  
R. S. Amano

Two and three-dimensional steady flowfields generated by transverse secondary injection into a supersonic flow, was simulated by solving the Favre-averaged Navier-Stokes equations using the weighted essentially nonoscillatory (WENO) schemes. Both the two-dimensional and three-dimensional results are given. Some parameters affecting the penetration height and separation length of the interactive flowfield, including the total pressure ratio of the jet to the freestream, the boundary layer thickness, slot width, the Mach number of the freestream and injection, the jet angle, and the shape of the injection orifice in the 3D flowfield, were calculated in more detail.


2015 ◽  
Vol 798 ◽  
pp. 546-550 ◽  
Author(s):  
Asel Beketaeva ◽  
Amr H. Abdalla ◽  
Yekaterina Moisseyeva

The three-dimensional supersonic turbulent flow in presence of symmetric transverse injection of round jet is simulated numerically. The simulation is based on the Favre-averaged Navier-Stokes equations coupled with Wilcox’s turbulence model. The numerical solution is performed using ENO scheme and is validated with the experimental data that include the pressure distribution on the wall in front of the jet in the plane symmetry. The numerical simulation is used to investigate in detail the flow physics for a range of the pressure ratio . The well-known primary shock formations are observed (a barrel shock, a bow shock, and the system of λ-shock waves), and the vortices are identified (horseshoe vortex, an upper vortex, two trailing vortices formed in the separation region and aft of the bow shock wave, two trailing vortices that merge together into one single rotational motion). During the experiment the presence of the new vortices near the wall behind the jet for the pressure ratio is revealed.


2013 ◽  
Vol 37 (3) ◽  
pp. 283-292 ◽  
Author(s):  
Dae-Woong Kim ◽  
Jin-Hyuk Kim ◽  
Kwang-Yong Kim

Aerodynamic performance of a transonic axial compressor with a casing groove combined with injection has been investigated in this work. Three-dimensional Reynolds-averaged Navier–Stokes equations with k-ε turbulence model are discretized by finite volume approximations and solved on hexahedral grids for the flow analyses. For parametric study, the front and rear lengths and height of the casing groove are selected as the geometric parameters and are changed with constant injection to investigate their effects on the stall margin and peak adiabatic efficiency. As a result of the parametric study, the maximum stall margin and peak adiabatic efficiency are found to be obtained in the axial compressor having 70% height of the reference groove. The results show that the application of the casing groove combined with injection to an axial compressor is effective for the simultaneous improvement of both the stall margin and peak adiabatic efficiency of the compressor.


2014 ◽  
Vol 2014 ◽  
pp. 1-16 ◽  
Author(s):  
M. A. Aziz ◽  
Farouk M. Owis ◽  
M. M. Abdelrahman

The design of a transonic-fan rotor is optimized using numerical computations of the full three-dimensional Navier-Stokes equations. The CFDRC-ACE multiphysics module, which is a pressure-based solver, is used for the numerical simulation. The code is coupled with simplex optimization algorithm. The optimization process is started from a suitable design point obtained using low fidelity analytical methods that is based on experimental correlations for the pressure losses and blade deviation angle. The fan blade shape is defined by its stacking line and airfoil shape which are considered the optimization parameters. The stacking line is defined by lean, sweep, and skews, while blade airfoil shape is modified considering the thickness and camber distributions. The optimization has been performed to maximize the rotor total pressure ratio while keeping the rotor efficiency and surge margin above certain required values. The results obtained are verified with the experimental data of Rotor 67. In addition, the results of the optimized fan indicate that the optimum design is found to be leaned in the direction of rotation and has a forward sweep from the hub to mean section and backward sweep to the tip. The pressure ratio increases from 1.427 to 1.627 at the design speed and mass flow rate.


2019 ◽  
Vol 89 (10) ◽  
pp. 1513
Author(s):  
А.О. Бекетаева ◽  
P. Bruel ◽  
А.Ж. Найманова

The interaction of the spatial supersonic turbulent gas flow with a sound jet injected perpendicularly was widely studied both numerically and experimentally. However, there are only a few studies of the detail analysis of the formation and distribution of vortex structures from moderate till high pressure ratio (the ratio of pressure in the jet to pressure in the main flow).The aim of this paper is the study and identify the system of the vortex forming behind the injected sound jet in a transverse supersonic flow from the point of view of the mixing efficiency. For that the three-dimensional Favre-averaged Navier-Stokes equations, coupled with the turbulence model are solved numerically on the basis of the third-order ENO scheme. The three-dimensional Favre-averaged Navier-Stokes equations, coupled with the turbulence model are solved numerically on the basis of the third-order ENO scheme. The presence of well known vortex structures are shown: two oppositely rotating vortices in front of the jet; horseshoe vortex; two pairs of the vortex in the mixing zone of the jet and the main flow, where one of them is located in the wake behind the jet and other in the lateral line of the jet. Also, the pressure ratio parameters are determined at which the additional pairs of vortices appear. Where, the first of them is formed on the edge of the Mach disk as a result of the interaction of the decelerated jet flow behind the Mach disk with the high-speed ascending flow behind the barrel. And, the second is due to the interaction of the ascending jet flow with the main gas flow. As a result of comparative analysis the criterion of the pressure ratio parameters are found under which a clear picture of additional horn vortices is observed near the wall in the region behind the jet. The graph of the dependence of the angle of inclination of the bow shock wave on the parameter of pressure ratio is obtained. Satisfactory agreement of the pressure distribution on the wall in front of the jet in the symmetry plane with experimental data is established.


2013 ◽  
Vol 284-287 ◽  
pp. 872-877 ◽  
Author(s):  
Dae Woong Kim ◽  
Jin Hyuk Kim ◽  
Kwang Yong Kim

This paper presents a parametric study on aerodynamic performance of a transonic axial compressor combined with a casing groove and tip injection using three-dimensional Reynolds-average Navier-Stokes equations. The front and rear lengths and height of the groove are selected as the geometric parameters to investigate their effects on the stall margin and peak adiabatic efficiency. These parameters are changed with constant injection. The validation of the numerical results is performed in comparison with experimental data for the total pressure ratio and adiabatic efficiency. As the results of the parametric study, the maximum stall margin and peak adiabatic efficiency are obtained in the axial compressor having 70% groove height of the reference groove. The stall margin and peak adiabatic efficiency in other cases are also improved in comparison with the axial compressors with the smooth casing and reference groove. The results show that both the stall margin and the peak adiabatic efficiency are considerably improved by the application of the casing groove combined with tip injection in an axial compressor.


Author(s):  
Cong-Truong Dinh ◽  
Sang-Bum Ma ◽  
Kwang-Yong Kim

This paper presents an investigation of a circumferential feed-back channel located on shroud surface in rotor domain to find its effects on aerodynamic performance of a single-stage axial compressor, NASA Stage 37, using three-dimensional Reynolds-averaged Navier-Stokes equations. Validation of numerical results was performed using experimental data for both of single rotor and single-stage compressors. A parametric study of the feed-back channel was performed using various geometric parameters related to the locations and shapes of the channel inlet and outlet. The numerical results showed that a reference circumferential feed-back channel increased the stall margin by 26.8% with 0.14% reduction in the peak adiabatic efficiency, compared to the case without the feed-back channel.


1992 ◽  
Vol 114 (1) ◽  
pp. 18-26 ◽  
Author(s):  
J. D. Denton

The extension of a well-established three-dimensional flow calculation method to calculate the flow through multiple turbomachinery blade rows is described in this paper. To avoid calculating the unsteady flow, which is inherent in any machine containing both rotating and stationary blade rows, a mixing process is modeled at a calculating station between adjacent blade rows. The effects of this mixing on the flow within the blade rows may be minimized by using extrapolated boundary conditions at the mixing plane. Inviscid calculations are not realistic for multistage machines and so the method includes a range of options for the inclusion of viscous effects. At the simplest level such effects may be included by prescribing the spanwise variation of polytropic efficiency for each blade row. At the most sophisticated level viscous effects and machine performance can be predicted by using a thin shear layer approximation to the Navier–Stokes equations and an eddy viscosity turbulence model. For high-pressure-ratio compressors there is a strong tendency for the calculation to surge during the transient part of the flow. This is overcome by the use of a new technique, which enables the calculation to be run to a prescribed mass flow. Use of the method is illustrated by applying it to a multistage turbine of simple geometry, a two-stage low-speed experimental turbine, and two multistage axial compressors.


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