Critical Aspects of Efficient Waste Heat Recovery From Low-Temperature Wet Industrial Exhaust

Author(s):  
Helen Skop ◽  
Jim Pezzuto ◽  
Valeriy G. Oleynikov-White

About 60% of unrecovered waste heat in US is low temperature waste heat (<230°C). In case of exhaust flows that contain water vapor over 20% by mass (baking, drying, biofuel production) the latent heat of the “wet component” plays a key role in the process of energy recovery and makes such a recovery economically feasible. Low temperature sources of waste heat have a few specific features, so majority of available techniques developed for high temperature waste heat recovery cannot be successfully applied to justify the cost-effective benefits. The paper discusses the basic requirements for appropriate equipment development along with possible options for heat and water recovery.

2021 ◽  
Vol 13 (9) ◽  
pp. 5223
Author(s):  
Miriam Benedetti ◽  
Daniele Dadi ◽  
Lorena Giordano ◽  
Vito Introna ◽  
Pasquale Eduardo Lapenna ◽  
...  

The recovery of waste heat is a fundamental means of achieving the ambitious medium- and long-term targets set by European and international directives. Despite the large availability of waste heat, especially at low temperatures (<250 °C), the implementation rate of heat recovery interventions is still low, mainly due to non-technical barriers. To overcome this limitation, this work aims to develop two distinct databases containing waste heat recovery case studies and technologies as a novel tool to enhance knowledge transfer in the industrial sector. Through an in-depth analysis of the scientific literature, the two databases’ structures were developed, defining fields and information to collect, and then a preliminary population was performed. Both databases were validated by interacting with companies which operate in the heat recovery technology market and which are possible users of the tools. Those proposed are the first example in the literature of databases completely focused on low-temperature waste heat recovery in the industrial sector and able to provide detailed information on heat exchange and the technologies used. The tools proposed are two key elements in supporting companies in all the phases of a heat recovery intervention: from identifying waste heat to choosing the best technology to be adopted.


Author(s):  
L. Lopera ◽  
C. Nieto ◽  
A. C. Escudero ◽  
C. A. Bustamante ◽  
M. C. Fernández

Nano Energy ◽  
2019 ◽  
Vol 64 ◽  
pp. 103906 ◽  
Author(s):  
Krystian Mistewicz ◽  
Marcin Jesionek ◽  
Marian Nowak ◽  
Mateusz Kozioł

Author(s):  
Helen Skop ◽  
James Pezzuto ◽  
Valeriy G. Oleynikov-White ◽  
John F. Cavallo ◽  
Robert Fesjian

The baking industry is considered as one of the major energy consuming food industries in North America. More than 40% of bakery fuel consumption is used to evaporate water in the processes [1]. In addition to the baking process’ vapor the oven stack gas contains water vapor from combustion products. Overall the content of water vapor in the typical oven stack gas is about 20% by volume. Most bakeries waste this vapor and its latent heat. Bakeries’ ovens have wide diversity in power and design. Off-the-shelve heat exchangers are not considered as cost effective equipment for stack gas cooling below gas’ dew point temperature. At typical oven stack gas composition water vapor condensation begins to condense at about 72° C. Not using the latent heat of stack water vapor and the heat from gas cooling from dew point temperature to ambient temperature results in low effectiveness of waste heat recovery. Mainly the effect from the recovery of stack gas cooling prior to condensation is considered as non cost effective and waste heat recovery is neglected.


2014 ◽  
Vol 926-930 ◽  
pp. 829-832
Author(s):  
Yan Feng Liu ◽  
Peng Cheng Wang ◽  
Shao Shan Zhang

Flue gas recycling system is an effective way of saving energy and improving efficiency for coal-fired power plant. In this paper, the general low-temperature economizer, heat pipe type low temperature economizer, composite phase change heat recovery system are introduced. Combined with a 600MW unit parameters, the economies of various waste heat recovery system are compared.


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