Heat Transfer and Pressure Drop Characteristics of a Liquid Cooled Manifold-Microgroove Condenser

2013 ◽  
Author(s):  
David Boyea ◽  
Amir Shooshtari ◽  
Serguei V. Dessiatoun ◽  
Michael M. Ohadi
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Coefficient ◽  
Pressure Drop ◽  
Transfer Coefficient ◽  
Heat Exchangers ◽  
Electronics Cooling ◽  
Pumping Power ◽  
Two Phase ◽  
Water Side ◽  
Essential Components

High performance condensers are essential components in energy conversion, electronics cooling and process systems. Increased capacity and functionality with less and less available space has been a main driving force for development of next generation of condensers in energy systems. Our previous work in this area has demonstrated that manifold-microgroove heat exchangers operating in single-phase or two-phase modes offer substantially higher heat transfer performance with a greatly reduced pumping power when compared to state-of-art microchannel heat exchangers. The goal is to enhance heat transfer while minimizing the pumping power, volume and weight. A compact lightweight manifold microgroove condenser, with 60 × 600 micron microgrooves and cooling capacity of 4kW, was fabricated, assembled and tested using different manifolds. Experiments using R236fa and R134a as a working fluids were performed measuring inlet and outlet temperatures, flow rates and pressure drops for the refrigerant and water side. Overall heat transfer coefficient and pressure drop across condenser were determined and refrigerant side heat transfer coefficient were calculated based on water side heat transfer coefficient. Experimental results indicate significant effect of manifold geometry on condenser performances. Refrigerant side heat transfer coefficient of 60 kW/m2K with pressure drop of just 7 kPa has been demonstrated using R-134-a.

Heat Transfer Performance of Different Nanofluids Flows in a Helically Coiled Heat Exchanger

2013 ◽  
Vol 832 ◽  
pp. 160-165 ◽  
Author(s):  
Mohammad Alam Khairul ◽  
Rahman Saidur ◽  
Altab Hossain ◽  
Mohammad Abdul Alim ◽  
Islam Mohammed Mahbubul
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Coefficient ◽  
Heat Exchanger ◽  
Pressure Drop ◽  
Transfer Coefficient ◽  
Friction Factor ◽  
Heat Exchangers ◽  
Heat Transfer Performance ◽  
Volume Concentration ◽  
Transfer Performance

Helically coiled heat exchangers are globally used in various industrial applications for their high heat transfer performance and compact size. Nanofluids can provide excellent thermal performance of this type of heat exchangers. In the present study, the effect of different nanofluids on the heat transfer performance in a helically coiled heat exchanger is examined. Four different types of nanofluids CuO/water, Al2O3/water, SiO2/water, and ZnO/water with volume fractions 1 vol.% to 4 vol.% was used throughout this analysis and volume flow rate was remained constant at 3 LPM. Results show that the heat transfer coefficient is high for higher particle volume concentration of CuO/water, Al2O3/water and ZnO/water nanofluids, while the values of the friction factor and pressure drop significantly increase with the increase of nanoparticle volume concentration. On the contrary, low heat transfer coefficient was found in higher concentration of SiO2/water nanofluids. The highest enhancement of heat transfer coefficient and lowest friction factor occurred for CuO/water nanofluids among the four nanofluids. However, highest friction factor and lowest heat transfer coefficient were found for SiO2/water nanofluids. The results reveal that, CuO/water nanofluids indicate significant heat transfer performance for helically coiled heat exchanger systems though this nanofluids exhibits higher pressure drop.

Performance Study of Heat Exchangers with Continuous Helical Baffles on Different Inclination Angles

2013 ◽  
Vol 655-657 ◽  
pp. 461-464 ◽  
Author(s):  
Su Fang Song
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Coefficient ◽  
Heat Exchanger ◽  
Pressure Drop ◽  
Transfer Coefficient ◽  
Heat Exchangers ◽  
Performance Study ◽  
Three Dimensional Model ◽  
Shell Side ◽  
Inclination Angles

The three-dimensional model of heat exchangers with continuous helical baffles was built. The fluid flow dynamics and heat transfer of shell side in the helical baffled heat exchanger were simulated and calculated. The velocity, pressure and temperature distributions were achieved. The simulation shows that with the same baffle pitch, shell-side heat transfer coefficient increased by 25% and the pressure drop decreases by 18% in helical baffled heat exchanger compared with segmental helical baffles. With the analyzing of the flow and heat transfer in heat exchanger in 5 different inclination angles from 11°to 21°, it can be found that both shell side heat transfer coefficient and pressure drop will reduce respectively by 86% and 52% with the increases 11°to 21°of the inclination angles. Numerical simulation provided reliable theoretical reference for further engineering research of heat exchanger with helical baffles.

A Natural Circulation Model of the Closed Loop, Two-Phase Thermosyphon for Electronics Cooling

2001 ◽  
Author(s):  
S. I. Haider ◽  
Yogendra K. Joshi ◽  
Wataru Nakayama
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Coefficient ◽  
Transfer Coefficient ◽  
Closed Loop ◽  
Two Phase Flow ◽  
Natural Circulation ◽  
Saturation Temperature ◽  
Electronics Cooling ◽  
Phase Flow ◽  
Two Phase

Abstract The study presents a model for the two-phase flow and heat transfer in the closed loop, two-phase thermosyphon (CLTPT) involving co-current natural circulation. Most available models deal with two-phase thermosyphons with counter-current circulation within a closed, vertical, wickless heat pipe. The present research focuses on CLTPTs for electronics cooling that face more complex two-phase flow patterns than the vertical heat pipes, due to closed loop geometry and smaller tube size. The present model is based on mass, momentum, and energy balances in the evaporator, rising tube, condenser, and the falling tube. The homogeneous two-phase flow model is used to evaluate the friction pressure drop of the two-phase flow imposed by the available gravitational head through the loop. The saturation temperature dictates both the chip temperature and the condenser heat rejection capacity. Thermodynamic constraints are applied to model the saturation temperature, which also depends upon the local heat transfer coefficient and the two-phase flow patterns inside the condenser. The boiling characteristics of the enhanced structure are used to predict the chip temperature. The model is compared with experimental data for dielectric working fluid PF-5060 and is in general agreement with the observed trends. The degradation of condensation heat transfer coefficient due to diminished vapor convective effects, and the presence of subcooled liquid in the condenser are expected to cause higher thermal resistance at low heat fluxes. The local condensation heat transfer coefficient is a major area of uncertainty.

Experimental Investigation of Heat Transfer Enhancement of Shell and Tube Heat Exchanger Using SnO2-Water and Ag-Water Nanofluids

2019 ◽  
Vol 12 (4) ◽  
Author(s):  
S. V. Sridhar ◽  
R. Karuppasamy ◽  
G. D. Sivakumar
Keyword(s):  
Heat Transfer ◽  
Thermal Conductivity ◽  
Heat Transfer Coefficient ◽  
Heat Exchanger ◽  
Pressure Drop ◽  
Transfer Coefficient ◽  
Convective Heat Transfer Coefficient ◽  
Two Phase ◽  
Tube Heat Exchanger ◽  
Shell And Tube

Abstract In this investigation, the performance of the shell and tube heat exchanger operated with tin nanoparticles-water (SnO2-W) and silver nanoparticles-water (Ag-W) nanofluids was experimentally analyzed. SnO2-W and Ag-W nanofluids were prepared without any surface medication of nanoparticles. The effects of volume concentrations of nanoparticles on thermal conductivity, viscosity, heat transfer coefficient, fiction factor, Nusselt number, and pressure drop were analyzed. The results showed that thermal conductivity of nanofluids increased by 29% and 39% while adding 0.1 wt% of SnO2 and Ag nanoparticles, respectively, due to the unique intrinsic property of the nanoparticles. Further, the convective heat transfer coefficient was enhanced because of improvement of thermal conductivity of the two phase mixture and friction factor increased due to the increases of viscosity and density of nanofluids. Moreover, Ag nanofluid showed superior pressure drop compared to SnO2 nanofluid owing to the improvement of thermophysical properties of nanofluid.

Experimental Investigation of Crossflow Diverters in Jet Impingement Cooling

2019 ◽  
Author(s):  
Srivatsan Madhavan ◽  
Kishore Ranganath Ramakrishnan ◽  
Prashant Singh ◽  
Srinath V. Ekkad
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Coefficient ◽  
Pressure Drop ◽  
Transfer Coefficient ◽  
Turbine Blades ◽  
Jet Impingement ◽  
Target Surface ◽  
Pumping Power ◽  
Detailed Measurement ◽  
To Come

Abstract Jet impingement is a cooling technique commonly employed in combustor liner cooling and high-pressure gas turbine blades. However, jets from upstream impingement holes reduce the effectiveness of downstream jets due to jet deflection in the direction of crossflow. In order to avoid this phenomenon and provide an enhanced cooling on the target surface, we have attempted to come up with a novel design called “crossflow diverters”. Crossflow diverters are U-shaped ribs that are placed between jets in the crossflow direction (under maximum crossflow condition). In this study, the baseline case is jet impingement onto a smooth surface with 10 rows of jet impingement holes, jet-to-jet spacing of X/D = Y/D = 6 and jet-to-target spacing of Z/D = 2. Crossflow diverters with thickness ‘t’ of 1.5875 mm, height ‘h’ of 2D placed in the streamwise direction at a distance of X = 2D from center of the jet have been investigated experimentally. Transient liquid crystal thermography technique has been used to obtain detailed measurement of heat transfer coefficient for four jet diameter based Reynolds numbers of 3500, 5000, 7500, 12000. It has been observed that crossflow diverters protect the downstream jets from upstream jet deflection thereby maximizing their stagnation cooling potential. An average of 15–30% enhancement in Nusselt number is obtained over the flow range tested. However, this comes at the expense of increase in pumping power. Pressure drop for the enhanced geometry is 1–1.5 times the pressure drop for baseline impingement case. At a constant pumping power, crossflow diverters produce 9–15% enhancement in heat transfer coefficient as compared to baseline smooth case.

Microchannel Size Effects on Two-Phase Local Heat Transfer and Pressure Drop in Silicon Microchannel Heat Sinks With a Dielectric Fluid

2007 ◽  
Author(s):  
Tannaz Harirchian ◽  
Suresh V. Garimella
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Coefficient ◽  
Pressure Drop ◽  
Transfer Coefficient ◽  
Flow Boiling ◽  
Heat Sinks ◽  
Dielectric Fluid ◽  
Two Phase ◽  
Microchannel Heat Sinks ◽  
The Heat Transfer Coefficient

Two-phase heat transfer in microchannels can support very high heat fluxes for use in high-performance electronics-cooling applications. However, the effects of microchannel cross-sectional dimensions on the heat transfer coefficient and pressure drop have not been investigated extensively. In the present work, experiments are conducted to investigate the local flow boiling heat transfer in microchannel heat sinks. The effect of channel size on the heat transfer coefficient and pressure drop is studied for mass fluxes ranging from 250 to 1600 kg/m2s. The test sections consist of parallel microchannels with nominal widths of 100, 250, 400, 700, and 1000 μm, all with a depth of 400 μm, cut into 12.7 mm × 12.7 mm silicon substrates. Twenty-five microheaters embedded in the substrate allow local control of the imposed heat flux, while twenty-five temperature microsensors integrated into the back of the substrates enable local measurements of temperature. The dielectric fluid Fluorinert FC-77 is used as the working fluid. The results of this study serve to quantify the effectiveness of microchannel heat transport while simultaneously assessing the pressure drop trade-offs.

scholarly journals Experimental Study of HFE 7000 Refrigerant Condensation in Horizontal Pipe Minichannels

Materials ◽  
2021 ◽  
Vol 14 (22) ◽  
pp. 6886
Author(s):  
Małgorzata Sikora ◽  
Tadeusz Bohdal ◽  
Karolina Formela
Keyword(s):  
Heat Transfer ◽  
Experimental Study ◽  
Heat Transfer Coefficient ◽  
Pressure Drop ◽  
Transfer Coefficient ◽  
Flux Density ◽  
Mass Flux ◽  
Internal Diameter ◽  
Two Phase ◽  
Horizontal Pipe

This article presents the results obtained from our own experimental investigations on heat exchange and pressure drop during the condensation flow of the HFE 7000 refrigerant in pipe minichannels with an internal diameter of di = 1.2–2.5 mm. The influence of vapor quality x and the mass flux density G on the two-phase flow pressure drops and heat transfer is presented. The tests were performed for the mass flux density range of G = 110–4700 kg/m2s, saturation inlet temperature of Ts = 36–43 °C and heat flux density of q = 1 ÷ 20 kW/m2. The pressure drop characteristics and heat transfer coefficient as a function of the internal diameter of minichannels are illustrated. The results of experimental research on the heat transfer coefficient and two-phase pressure drop are compared with correlations developed by other authors. The best accuracy has a comparison of experimental study with correlation of Rahman-Kariya-Miyara et al. and Mikielewicz et al.

Second-Law-Based Thermoeconomic Optimization of Two-Phase Heat Exchangers

1987 ◽  
Vol 109 (2) ◽  
pp. 287-294 ◽  
Author(s):  
S. M. Zubair ◽  
P. V. Kadaba ◽  
R. B. Evans
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Coefficient ◽  
Heat Exchanger ◽  
Transfer Coefficient ◽  
Heat Exchangers ◽  
Unit Cost ◽  
Second Law ◽  
Inlet Temperature ◽  
Two Phase ◽  
Transfer Resistance

This paper presents a closed-form analytical method for the second-law-based thermoeconomic optimization of two-phase heat exchangers used as condensers or evaporators. The concept of “internal economy” as a means of estimating the economic value of entropy generated (due to finite temperature difference heat transfer and pressure drops) has been proposed, thus permitting the engineer to trade the cost of entropy generation in the heat exchanger against its capital expenditure. Results are presented in terms of the optimum heat exchanger area as a function of the exit/inlet temperature ratio of the coolant, unit cost of energy dissipated, and the optimum overall heat transfer coefficient. The total heat transfer resistance represented by (1/U = C1 + C2 Re−n) in the present analysis is patterned after Wilson (1915) which accommodates the complexities associated with the determination of the two-phase heat transfer coefficient and the buildup of surface scaling resistances. The analysis of a water-cooled condenser and an air-cooled evaporator is presented with supporting numerical examples which are based on the thermoeconomic optimization procedure of this paper.

Experimental Study on Shell Side Heat Transfer Performance of Circumferential Overlap Trisection Helical Baffle Heat Exchangers

2011 ◽  
Author(s):  
Yaping Chen ◽  
Ruibing Cao ◽  
Jiafeng Wu ◽  
Cong Dong ◽  
Yanjun Sheng
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Coefficient ◽  
Heat Exchanger ◽  
Pressure Drop ◽  
Transfer Coefficient ◽  
Heat Exchangers ◽  
Shell Side ◽  
Single Thread ◽  
Helical Baffle ◽  
Inclined Angle

A set of experiments were conducted on the circumferential overlap trisection helical baffle heat exchangers with inclined angles of 20°, 24°, 28° and 32° single-thread and inclined angle of 32° dual-thread one, and a segmental baffle heat exchanger as a contrast scheme. The cylinder case of the testing heat exchanger is a common shell, while the tube bundle core could be replaced. The shell side heat transfer coefficient ho is obtained by subtract tube-side convection thermal resistance and tube wall conduction resistance from the overall heat transfer coefficient K. The curves of shell side heat transfer coefficient ho, pressure drop Δpo, Nusselt number Nuo, and axial Euler number Euz,o are presented versus axial Reynolds number Rez,o. A comprehensive performance index Nuo/Euz,o is suggested to demonstrate the integral properties of both heat transfer and flow resistance of different schemes, and the curves of Nuo/Euz,o versus Rez,o of the different schemes are presented. The results show that the scheme with inclined angle 20° performs better than other schemes, and the scheme with inclined angle 24° ranks the second, however the segment scheme ranks the last. The curves of Nuo/Euz,o of both schemes with inclined angle 32° of single-thread and dual-thread are almost coincident, even though their heat transfer coefficient and pressure drop curves are quite different. The results indicate also that for the circumferential overlap trisection helical baffle schemes the optimal inclined angle is around 20° instead of around 40° as rated by many literatures for the quadrant helical baffle schemes.

Evaluation of Pressure Drop Performance During Enhanced Flow Boiling in Open Microchannels With Tapered Manifolds

2014 ◽  
Vol 136 (5) ◽  
Author(s):  
Ankit Kalani ◽  
Satish G. Kandlikar
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Coefficient ◽  
Pressure Drop ◽  
Transfer Coefficient ◽  
Flow Boiling ◽  
High Surface ◽  
Heat Removal ◽  
Electronics Cooling ◽  
Successful Implementation ◽  
Efficient Operation

Boiling can provide several orders of magnitude higher performance than a traditional air cooled system in electronics cooling applications. It can dissipate large quantities of heat while maintaining a low surface temperature difference. Flow boiling with microchannels has shown a great potential with its high surface area to volume ratio and latent heat removal. However, flow instabilities and low critical heat flux (CHF) have prevented its successful implementation. A novel flow boiling design is experimentally investigated to overcome the above-mentioned disadvantages while presenting a very low pressure drop. The design uses open microchannels with a tapered manifold (OMM) to provide stable and efficient operation. The effect of tapered manifold block with varied dimension is investigated with distilled, degassed water at atmospheric pressure. Heat transfer coefficient and pressure drop results for uniform and tapered manifolds with plain and microchannel chips are presented. The OMM configuration yielded a CHF of over 500 W/cm2 in our earlier work. In the current work, a heat transfer coefficient of 277.8 kW/m2 °C was obtained using an OMM design with an inlet gap of 127 μm and an exit gap of 727 μm over a 10 mm flow length. The OMM geometry also resulted in a dramatic reduction in pressure drop from 158.4 kPa for a plain chip and 62.1 kPa for a microchannel chip with a uniform manifold, to less than 10 kPa with the tapered OMM design. A tapered manifold (inlet and exit manifold heights of 127 and 727 μm, respectively) with microchannel provided the lowest pressure drop of 3.3 kPa.

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