Influence of Swirl Ratio on Diesel-Methane Dual Fuel Combustion: A CFD Investigation

Author(s):  
P. R. Jha ◽  
K. K. Srinivasan ◽  
S. R. Krishnan

Dual fuel combustion has garnered attention in recent years because of its potential for reducing emissions of oxides of nitrogen (NOx) and particulate matter (PM) while sustaining diesel-like fuel conversion efficiencies. However, most dual fuel combustion strategies suffer from higher engine-out hydrocarbon (HC) and carbon monoxide (CO) emissions, leading to poor combustion efficiencies, especially at low loads. The present work examined computationally the effect of in-cylinder swirl on diesel-ignited methane dual fuel combustion with a focus on devising strategies for improving part-load combustion efficiencies. For this purpose, diesel-methane dual fuel combustion was studied on a heavy-duty single cylinder research engine (SCRE) platform using CONVERGE computational fluid dynamics (CFD) software. A typical low load condition (IMEP = 5.1 bar) was selected at an engine speed of 1500 rpm and a relatively high methane percentage energy substitution (PES) of 80 percent (because experiments show poorer combustion efficiencies at high methane PES) at a nominal diesel injection timing of 2 degrees BTDC (358 CAD). The closed cycle simulation was first validated with experimental results (cylinder pressure and heat release histories as well as engine-out exhaust emissions) for neat diesel and diesel-methane dual fuel combustion, respectively. Subsequently, the influence of increasing swirl ratio from 0 to 1.5 on diesel-methane dual fuel combustion was characterized. Analysis of the computational results showed that peak cylinder pressure and heat release rate increased with increasing swirl ratio while the combustion duration (as determined by CA10-80) decreases from 25 CAD at a swirl ratio of 0.05 to nearly 15 CAD at a swirl ratio of 1.5. Indicated-specific hydrocarbon (ISHC) and indicated-specific carbon monoxide (ISCO) emissions decreased by about 60 percent and 50 percent, respectively, when swirl ratio was increased from 0.05 to 1.2; however, these reductions were accompanied by a 26 percent increase in indicated-specific NOx (ISNOx) emissions under these conditions. Therefore, the present study indicates that swirl optimization is a potentially viable strategy for reducing engine-out HC and CO emissions and for improving low-load combustion efficiencies in dual fuel engines, assuming additional NOx mitigation strategies are also employed simultaneously.

Author(s):  
Xiangyu Meng ◽  
Yuanxu Li ◽  
Karthik Nithyanandan ◽  
Wuqiang Long ◽  
Chia-Fon F. Lee

Dual-fuel combustion mode with direct injection of diesel as the pilot fuel and port injection of compressed natural gas (CNG) in compression ignition (CI) engines has been widely investigated to comply with the latest emission regulations. The diesel-CNG dual-fuel combustion mode shows some potential to decrease NOx and soot emissions simultaneously, while it reveals a lower thermal efficiency compared to the pure diesel combustion mode under low load condition. The purpose of the current study is to investigate the possibility of using diesel blended with 1-butanol as the pilot fuel to enhance the engine performance and reduce emissions. Three pilot fuels — B0 (pure diesel), B10 (90% diesel and 10% 1-butanol by volume) and B20 (80% diesel and 20% 1-butanol) with the CNG substitution rates of 50% and 80% were compared at an engine speed of 1200 rpm. The experiments were conducted by sweeping the pilot fuel injection timing from −3 to −18 ° CA ATDC with an equivalent total energy (∼5 bar IMEP). The results illustrated that, for the 50% CNG substitution rate, the dual-fuel operation mode revealed a higher indicated thermal efficiency (ITE) under low load conditions, and B10 can significantly improve the ITE due to the shorter combustion duration. The emission results of B10 showed that it obtained lower THC and CO emissions, but a slightly higher NOx emission. For the 80% CNG substitution rate, the results presented lower ITE, higher THC and lower NOx emissions, comparatively.


2019 ◽  
Vol 21 (3) ◽  
pp. 484-496 ◽  
Author(s):  
Carlos Guardiola ◽  
Benjamín Pla ◽  
Pau Bares ◽  
Alvin Barbier

This work presents a closed-loop combustion control concept using in-cylinder pressure as a feedback in a dual-fuel combustion engine. At low load, reactivity controlled compression ignition combustion was used while a diffusive dual-fuel combustion was performed at higher loads. The aim of the presented controller is to maintain the indicated mean effective pressure and the combustion phasing at a target value, and to keep the maximum pressure derivative under a limit to avoid engine damage in all the combustion modes by cyclically adapting the injection settings. Various tests were performed at steady-state conditions showing good abilities to fulfil the expected operating conditions but also to reject disturbances such as intake pressure or exhaust gas recirculation variations. Finally, the proposed control strategy was tested during a load transient resulting in a combustion switching-mode and the results exhibited the closed-loop potential for controlling such combustion concept.


Author(s):  
Daniel G. Van Alstine ◽  
David T. Montgomery ◽  
Timothy J. Callahan ◽  
Radu C. Florea

Low natural gas prices have made the fuel an attractive alternative to diesel and other common fuels, particularly in applications that consume large quantities of fuel. The North American rail industry is examining the use of locomotives powered by dual fuel engines to realize savings in fuel costs. These dual fuel engines can substitute a large portion of the diesel fuel with natural gas that is premixed with the intake air. Engine knock in traditional premixed spark-ignited combustion is undesirable but well characterized by the Methane Number index, which quantifies the propensity of a gaseous fuel to autoignite after a period of time at high temperature. Originally developed for spark-ignited engines, the ability of the methane number index to predict a fuel’s “knock” behavior in dual fuel combustion is not as fully understood. The objective of this effort is to evaluate the ability of an existing methane number algorithm to predict rapid combustion in a dual fuel engine. Sets of specialized natural gas fuel blends that, according to the MWM methane number algorithm, should have similar knock characteristics are tested in a dual fuel engine and induced to experience rapid combustion. Test results and CFD analysis reveal that rapid or aggressive combustion rates happen late in the dual fuel combustion event with this engine hardware configuration. The transition from normal combustion to late rapid combustion is characterized by changes in the heat release rate profiles. In this study, the transition is also represented by a shift in the crank angle location of the combustion’s peak heat release rate. For fuels of similar methane number that should exhibit similar knock behavior, these transitions occur at significantly different relative air-fuel ratios, demonstrating that the existing MWM methane number algorithm, while excellent for spark-ignited engines, does not fully predict the propensity for rapid combustion to occur in a dual fuel engine within the scope of this study. This indicates that physical and chemical phenomena present in rapid or aggressive dual fuel combustion processes may differ from those in knocking spark-ignited combustion. In its current form a methane number algorithm can be used to conservatively rate dual fuel engines. It is possible that derivation of a new reactivity index that better predicts rapid combustion behavior of the gaseous fuel in dual fuel combustion would allow ratings to be less conservative.


2021 ◽  
pp. 146808742110419
Author(s):  
Prabhat R Jha ◽  
Kendyl R Partridge ◽  
Sundar R Krishnan ◽  
Kalyan K Srinivasan

In this study, cyclic variations in dual fuel combustion with diesel ignition of three different low reactivity fuels (methane, propane, and gasoline) are examined under identical operating conditions. Experiments were performed on a single cylinder research engine (SCRE) at a low load of 3.3 bar brake mean effective pressure (BMEP). The start of injection (SOI) of diesel was varied from 280 to 330 absolute crank angle degrees (CAD). Engine speed, rail pressure, and boost pressure were held constant at 1500 rpm, 500 bar, and 1.5 bar, respectively. The energy substituted by the low reactivity fuel was fixed at 80% of the total energy input. It was found that diesel-methane (DM) and diesel-propane (DP) combustion were affected by diesel mixing to a greater extent than diesel-gasoline (DG) combustion due to the higher reactivity of gasoline. The magnitude of low temperature heat release was greatest for DG combustion followed by DM and DP combustion for all SOIs. The ignition delay for DG combustion was the shortest, followed by DM and DP combustion. DM and DP combustion exhibited more cyclic variations than DG combustion. Cyclic variations decreased for DM and DP combustion when SOI was advanced; however, DG combustion cyclic variations remained essentially constant for all SOIs. Earlier SOIs (280, 290, 300, and 310 CAD) for DM and (280, 290, and 300 CAD) for DP combustion indicated some prior-cycle effects on the combustion and IMEP (i.e. some level of determinism).


2018 ◽  
Vol 140 (8) ◽  
Author(s):  
Sreenivasa Rao Gubba ◽  
Ravichandra S. Jupudi ◽  
Shyam Sundar Pasunurthi ◽  
Sameera D. Wijeyakulasuriya ◽  
Roy J. Primus ◽  
...  

In an earlier publication (Jupudi et al., 2016, “Application of High Performance Computing for Simulating Cycle-to-Cycle Variation in Dual-Fuel Combustion Engines,” SAE Paper No. 2016-01-0798), the authors compared numerical predictions of the mean cylinder pressure of diesel and dual-fuel combustion, to that of measured pressure data from a medium-speed, large-bore engine. In these earlier comparisons, measured data from a flush-mounted in-cylinder pressure transducer showed notable and repeatable pressure oscillations which were not evident in the mean cylinder pressure predictions from computational fluid dynamics (CFD). In this paper, the authors present a methodology for predicting and reporting the local cylinder pressure consistent with that of a measurement location. Such predictions for large-bore, medium-speed engine operation demonstrate pressure oscillations in accordance with those measured. The temporal occurrences of notable pressure oscillations were during the start of combustion and around the time of maximum cylinder pressure. With appropriate resolutions in time steps and mesh sizes, the local cell static pressure predicted for the transducer location showed oscillations in both diesel and dual-fuel combustion modes which agreed with those observed in the experimental data. Fast Fourier transform (FFT) analysis on both experimental and calculated pressure traces revealed that the CFD predictions successfully captured both the amplitude and frequency range of the oscillations. Resolving propagating pressure waves with the smaller time steps and grid sizes necessary to achieve these results required a significant increase in computer resources.


Author(s):  
Hongsheng Guo ◽  
Brian Liko ◽  
Luis Luque ◽  
Jennifer Littlejohns

The combustion of natural gas reduces fuel cost and generates less emissions of carbon dioxide and particulate matter than diesel and gasoline. Replacing diesel by natural gas in internal combustion engines is of great interest for transportation and stationary power generation. Dual fuel combustion is an efficient way to burn natural gas in internal combustion engines. In natural gas–diesel dual fuel engines, unburned hydrocarbon emissions increase with increasing natural gas fraction. Many studies have been conducted to improve the performance of natural gas–diesel dual fuel engines and reported the performance of combustion and emissions of regulated pollutants and total unburned hydrocarbon at various engine operating strategies. However, little has been reported on the emissions of different unburned hydrocarbon components. In this paper, an experimental investigation was conducted to investigate the combustion performance and emissions of various unburned hydrocarbon components, including methane, ethane, ethylene, acetylene, propylene, formaldehyde, acetaldehyde and benzaldehyde, at a low engine load condition. The operating conditions, such as engine speed, load, intake temperature and pressure, were well controlled during the experiment. The combustion and emissions performance of pure diesel and natural gas–diesel dual fuel combustion were compared. The effect of diesel injection timing was analyzed. The results show that appropriately advancing diesel injection timing to form a homogeneous charge compression ignition-like combustion is beneficial to natural gas–diesel dual fuel combustion at low load conditions. The emissions of different unburned hydrocarbon components changed in dual fuel combustion, with emissions of some unburned hydrocarbon components being primarily due to the combustion of natural gas, while those of others being more related to diesel combustion.


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