Experimental Study of Flow Boiling Heat Transfer in Mini-Tube

Author(s):  
Lihong Wang ◽  
Min Chen ◽  
Manfred Groll

Flow boiling heat transfer characteristics of R134a were experimentally investigated in a horizontal stainless steel mini-tube. The inner diameter of the test tube is 1.3 mm and the tube wall thickness is 0.1 mm. Local heat transfer coefficients are obtained over a range of vapor qualities up to 0.8, mass fluxes from 310 to 860 kg/m2s, heat fluxes from 21 to 50 kW/m2, and saturation pressures from 6.5 to 7.5 bar. The mass flux, heat flux, saturation pressure, and vapor quality dependences of heat transfer coefficients are demonstrated. Based on an available model in recent literature potential heat transfer mechanisms are also analyzed.

Author(s):  
Benjamin J. Jones ◽  
Suresh V. Garimella

The influence of surface roughness on flow boiling heat transfer and pressure drop in microchannels is experimentally explored. The microchannel heat sink employed in the study consists of ten parallel, 25.4 mm long channels with nominal dimensions of 500×500 μm2. The channels were produced by saw-cutting. Two of the test piece surfaces were roughened to varying degrees with electrical discharge machining (EDM). The roughness average Ra varied from 1.4 μm for the as-fabricated, saw-cut surface to 3.9 μm and 6.7 μm for the two roughened EDM surfaces. Deionized water was used as the working fluid. The experiments indicate that the surface roughness has little influence on boiling incipience and only a minor impact on saturated boiling heat transfer coefficients at lower heat fluxes. For wall heat fluxes above 1500 kW/m2, the two EDM surfaces (3.9 μm and 6.7 μm) have similar heat transfer coefficients that were 20–35% higher than those measured for the saw-cut surface (1.4 μm). A modified Bertsch et al. [2009, “A Composite Heat Transfer Correlation for Saturated Flow Boiling in Small Channels,” Int. J. Heat Mass Transfer, 52, pp. 2110–2118] correlation was found to provide acceptable predictions of the flow boiling heat transfer coefficient over the range of conditions tested. Analysis of the pressure drop measurements indicates that only the roughest surface (6.7 μm) has an adverse effect on the two-phase pressure drop.


2018 ◽  
Vol 180 ◽  
pp. 02098 ◽  
Author(s):  
Kinga Strąk ◽  
Magdalena Piasecka

This paper presents a comparison of the performance of three smooth heated surfaces with different thicknesses. Analysis was carried out on an experimental setup for flow boiling heat transfer. The most important element of the setup was the test section with a rectangular minichannel, 1.7 mm deep, 16 mm wide and 180 mm long, oriented vertically. The heated element for the FC-72 Fluorinert flowing in the minichannel was designated as a Haynes-230 alloy plate (0.10 mm and 0.45 mm thick) or a Hastelloy X alloy plate (0.65 mm thick). Infrared thermography was used to measure the temperature of the outer plate surface. The local values of the heat transfer coefficient for stationary state conditions were calculated using a simple one-dimensional method. The experimental results were presented as the relationship between the heat transfer coefficients in the subcooled boiling region and the distance along the minichannel length and boiling curves. The highest local heat transfer coefficients were recorded for the surface of 0.10 mm thick heated plate at the outlet and 0.45 mm thick plate at the minichannel inlet. All boiling curves were typical in shape.


1988 ◽  
Vol 110 (4a) ◽  
pp. 976-981 ◽  
Author(s):  
M. K. Jensen ◽  
J.-T. Hsu

Boiling heat transfer outside of a section of a uniformly heated horizontal tube bundle in an upward crossflow was investigated using R-113 as the working fluid. The inline tube bundle had five columns and 27 rows with a pitch-to-diameter ratio of 1.3. Heat transfer coefficients obtained from the 14 instrumented tubes are reported for a range of fluid and flow conditions; slightly subcooled liquid inlet conditions were used. At most heat fluxes there was no significant variation in the local heat transfer coefficients throughout the tube bundle. However, at low heat fluxes and mass velocities, the heat transfer coefficient increased at positions higher in the tube bundle. As pressure and mass velocity increased so did the heat transfer coefficients. For the local heat transfer coefficient, a Chen-type correlation is compared to the data; the data tend to be overpredicted by about 20 percent. Reasons for the overprediction are suggested.


2017 ◽  
Vol 139 (11) ◽  
Author(s):  
Carlos A. Dorao ◽  
Oscar Blanco Fernandez ◽  
Maria Fernandino

In spite of the extensive work in flow boiling in small-diameter tubes, the general characteristics and dominant mechanisms remain elusive. In this study, flow boiling heat transfer of R134a inside a 5 mm I.D., smooth horizontal stainless steel pipe is experimentally studied. Local heat transfer coefficients (HTCs) were measured for heat fluxes from 3.9 to 47 kW/m2 and mass fluxes from 200 to 400 kg/m2 s at a saturation temperature of 18.6 °C. The studied cases have shown different behaviors at low and high heat fluxes. At low heat fluxes, the convective contribution looks to control the HTC, while at high heat fluxes the nucleation of vapor looks to be the dominant mechanism. Reducing the heat flux, the HTC approaches asymptotically a limit equivalent to the single-phase HTC defined in terms of the sum of the superficial liquid and vapor Reynolds numbers. A new correlation for dominant convective flow boiling is proposed and evaluated against experimental data from the literature.


2009 ◽  
Vol 131 (9) ◽  
Author(s):  
Chang Yong Park ◽  
Pega Hrnjak

Abstract C O 2 flow boiling heat transfer coefficients and pressure drop in a 3.5mm horizontal smooth tube are presented. Also, flow patterns were visualized and studied at adiabatic conditions in a 3mm glass tube located immediately after a heat transfer section. Heat was applied by a secondary fluid through two brass half cylinders to the test section tubes. This research was performed at evaporation temperatures of −15°C and −30°C, mass fluxes of 200kg∕m2s and 400kg∕m2s, and heat flux from 5kW∕m2 to 15kW∕m2 for vapor qualities ranging from 0.1 to 0.8. The CO2 heat transfer coefficients indicated the nucleate boiling dominant heat transfer characteristics such as the strong dependence on heat fluxes at a mass flux of 200kg∕m2s. However, enhanced convective boiling contribution was observed at 400kg∕m2s. Surface conditions for two different tubes were investigated with a profilometer, atomic force microscope, and scanning electron microscope images, and their possible effects on heat transfer are discussed. Pressure drop, measured at adiabatic conditions, increased with the increase of mass flux and quality, and with the decrease of evaporation temperature. The measured heat transfer coefficients and pressure drop were compared with general correlations. Some of these correlations showed relatively good agreements with measured values. Visualized flow patterns were compared with two flow pattern maps and the comparison showed that the flow pattern maps need improvement in the transition regions from intermittent to annular flow.


Author(s):  
Chih-Jung Kuo ◽  
Yoav Peles

Flow boiling in parallel microchannels with structured reentrant cavities was experimental studied. Flow patterns, boiling inceptions and heat transfer coefficients were obtained and studied for G = 83 kg/m2-s to G = 303 kg/m2-s and heat fluxes up to 643 W/cm2. The heat transfer coefficient-mass velocity and quality relations had been analyzed to identify boiling mechanism. Comparisons of the performance of the enhanced and plain-wall microchannels had also been made. The microchannels with reentrant cavities were shown to promote nucleation of bubbles and to support significantly better reproducibility and uniformity of bubble generation.


Author(s):  
Kwang-Hyun Bang ◽  
Kun-Eui Hong ◽  
In-Seon Hwang

This paper reports an experimental study on flow boiling of water in a minichannel. Flow boiling heat transfer coefficients and pressure drops were measured and the data were compared with existing correlations. The effect of pressure was the major objectives in this study and the range of pressure was 1 to 18 bars. The experimental apparatus consisted mainly of a minichannel test section, gear pump, pre-heater, pressurizer, condenser and evaporator. The evaporator was used for variation of vapor quality at the inlet of test section. The pressurizer controls the desired system pressure. The test section is a round tube of 1.73 mm inside diameter, made of 316 stainless steel. The test section and the evaporator tubes were heated by DC electric current through the tubes. The measured flow boiling heat transfer coefficients showed two distinct regions; relatively high heat transfer coefficients at low vapor quality and lower heat transfer coefficients at higher vapor quality. This observation implies the change of flow regime, slug to annular flow. Comparisons of the experimental data and the prediction of correlations (Gungor & Winterton, 1987; Tran et al., 1996; Kandlikar, 2003) showed large discrepancy in both regions.


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