Nano-Engineered Surfaces With Heterogeneous Wettability for Boiling Heat Transfer Enhancement

Author(s):  
Amy Rachel Betz ◽  
James Jenkins ◽  
Chang-Jin C. J. Kim ◽  
Daniel Attinger

In this work we describe the manufacturing and characterization of multi-scale patterned heterogeneous wettability surfaces. We find drastic enhancements of the pool boiling performance in water. Compared to a hydrophilic SiO2 surface with a wetting angle of 7°, we find that surfaces combining superhydrophilic and superhydrophobic patterns can increase the heat transfer coefficient (HTC) by 300% and can increase the critical heat flux (CHF) by more than 100%.

Author(s):  
T. S. Mogaji ◽  
O. A. Sogbesan ◽  
Tien-Chien Jen

Abstract This study presents numerical investigation results of heat flux effect on pool boiling heat transfer enhancement during nucleate boiling heat transfer of water. The simulation was performed for five different heated surfaces such as: brass, copper, mild steel, stainless steel and aluminum using ANSYS simulation software at 1 atmospheric pressure. The samples were heated in a domain developed for bubble growth during nucleate boiling process under the same operational condition of applied heat flux ranged from 100 to 1000 kW/m2 and their corresponding heat transfer coefficient was obtained numerically. Obtained experimental data of other authors from the open literature result is in close agreement with the simulated data, thus confirming the validity of the CFD simulation method used in this study. It is found that heat transfer coefficient increases with increasing heat flux. The results revealed that in comparison to other materials tested, better heat transfer performance up to 38.5% and 7.11% is observed for aluminum and brass at lower superheated temperature difference conditions of 6.96K and 14.01K respectively. This behavior indicates better bubble development and detachment capability of these heating surface materials and could be used in improving the performance of thermal devices toward producing compact and miniaturized equipment.


Author(s):  
Rashid Ali ◽  
Bjo¨rn Palm ◽  
Mohammad H. Maqbool

In this paper the experimental flow boiling heat transfer results of a minichannel are presented. A series of experiments was conducted to measure the heat transfer coefficients in a minichannel made of stainless steel (AISI 316) having an internal diameter of 1.7mm and a uniformly heated length of 220mm. R134a was used as working fluid and experiments were performed at two different system pressures corresponding to saturation temperatures of 27 °C and 32 °C. Mass flux was varied from 50 kg/m2 s to 600 kg/m2 s and heat flux ranged from 2kW/m2 to 156kW/m2. The test section was heated directly using a DC power supply. The direct heating of the channel ensured uniform heating and heating was continued until dry out was reached. The experimental results show that the heat transfer coefficient increases with imposed wall heat flux while mass flux and vapour quality have no considerable effect. Increasing the system pressure slightly enhances the heat transfer coefficient. The heat transfer coefficient is reduced as dryout is reached. It is observed that dryout phenomenon is accompanied with fluctuations and a larger standard deviation in outer wall temperatures.


2011 ◽  
Vol 133 (8) ◽  
Author(s):  
Rashid Ali ◽  
Björn Palm ◽  
Mohammad H. Maqbool

In this paper, the experimental flow boiling heat transfer results of a minichannel are presented. A series of experiments was conducted to measure the heat transfer coefficients in a minichannel made of stainless steel (AISI 316) having an internal diameter of 1.70 mm and a uniformly heated length of 220 mm. R134a was used as a working fluid, and experiments were performed at two different system pressures corresponding to saturation temperatures of 27°C and 32°C. Mass flux was varied from 50 kg/m2 s to 600 kg/m2 s, and heat flux ranged from 2 kW/m2 to 156 kW/m2. The test section was heated directly using a dc power supply. The direct heating of the channel ensured uniform heating, which was continued until dryout was reached. The experimental results show that the heat transfer coefficient increases with imposed wall heat flux, while mass flux and vapor quality have no considerable effect. Increasing the system pressure slightly enhances the heat transfer coefficient. The heat transfer coefficient is reduced as dryout is reached. It is observed that the dryout phenomenon is accompanied with fluctuations and a larger standard deviation in outer wall temperatures.


1977 ◽  
Vol 99 (4) ◽  
pp. 547-553 ◽  
Author(s):  
A. Sakurai ◽  
M. Shiotsu

Incipient boiling superheat for exponentially increasing heat inputs to a platinum wire supported horizontally in a pool of water was measured for exponential periods ranging from 5 ms to 10 s and for subcoolings ranging from 25 to 75K under atomospheric pressure. The heat transfer coefficient before the initiation of boiling was related to those by conduction and by natural convection. The heat flux at the incipient boiling point increased with the decrease in the period. The log-log plot of the heat flux against the superheat at the incipient boiling point had a single asymptotic line of slope 2 which was independent of subcoolings in the high heat flux region. On the other hand, as the heat flux decreased to zero, the superheat tended to approach to a constant value for each subcooling. This asymptotic superheat at zero heat flux was higher for higher subcooling. Transient incipient boiling superheat was reasonably explained by the combination of two kinds of incipient boiling models.


Author(s):  
Jacob Graham ◽  
Angelo Hawa ◽  
Patricia Weisensee

Abstract Boiling heat transfer serves as an efficient mechanism to dissipate large amounts of thermal energy due to the latent heat of phase change. In academic studies, typically ultra-pure deionized (DI) water is used to avoid contamination. However, in industrial and commercial settings, the working fluid might be contaminated with sediments, dust, salts, or organic matter. Long-term boiling processes in non-DI water cause substantial build-up of a stable layer of deposit that dramatically reduces the heat transfer coefficient. Therefore, heating applications in a contaminated medium demand strategies to prevent such fouling. Here, we studied the use of lubricant infused surfaces (LIS) and their ability to possibly minimize the deposition of calcium sulfate. Aluminum samples were infused with Krytox 102 oil and the heat transfer coefficient was investigated at a vertical and horizontal surface orientation. Fouling effects were introduced by pool boiling for 7.5 hours in a 6.97 mM calcium sulfate solution at constant heat flux. Heat flux curves for both plain aluminum and LIS were calibrated before contamination. Initially, the LIS was unable to support a nucleate phase and transitioned directly from liquid convection to film boiling heat transfer. Upon partial degradation of the lubricant layer during long-run experiments, nucleate boiling ensued. Over 7.5 hours, the heat transfer coefficient of each sample (Al and LIS) degraded between 5.4% and 7.9% with no significant correlation with either lubricant treatment or surface orientation. Post boiling profilometry was conducted on each sample to characterize the thickness and distribution of the calcium sulfate layer. In these experiments, the plain aluminum surface outperformed the LIS at both orientations in minimizing calcium layer thickness. The LIS oriented vertically outperformed the LIS oriented horizontally.


Author(s):  
Eiji Hihara ◽  
Chaobin Dang

In this study, boiling heat transfer coefficients of carbon dioxide in horizontally located smooth tubes were experimentally investigated. The inner diameter of heat transfer tubes was 1, 2, 4, and 6 mm. Experiments were conducted at evaporating temperature of 5 and 15 °C, heat fluxes from 4.5 to 36 kW/m2, and mass fluxes from 360 to 1440 kg/m2s. The heat transfer coefficients in the pre-dryout region and post-dryout region were investigated, as well as the dryout quality. Due to the small viscosity and surface tension of CO2, the dryout occurs at a small quality from 0.4 to 0.7. The inception quality decreases with the increase of mass flux, and is affected by the heat flux and tube diameter; the effects of heat flux on the heat transfer coefficient are much significant in the pre-dryout region, which is related with the activation of nucleate boiling. On the contrary, the effects of mass flux are relatively low due to the low two-phase density ratio near the critical point. In addition, this tendency becomes more significant when the small tube is tested; In the post-dryout region, mass velocity is the dominating factor on heat transfer coefficient. At small mass flux, the heat transfer coefficient decreases with the increase of quality, while at large mass flux such as 1440kg/m2s, the heat transfer coefficient turns to increasing with the quality. By increasing the evaporating temperature, the pre-dryout heat transfer coefficient increases, while the dryout inception quality and post-dryout heat transfer coefficient are not affected greatly by the evaporating temperature.


2012 ◽  
Vol 134 (10) ◽  
Author(s):  
Ting-Yu Lin ◽  
Satish G. Kandlikar

The effect of structured roughness on the heat transfer of water flowing through minichannels was experimentally investigated in this study. The test channels were formed by two 12.7 mm wide × 94.6 mm long stainless steel strips. Eight structured roughness elements were generated using a wire electrical discharge machining (EDM) process as lateral grooves of sinusoidal profile on the channel walls. The height of the roughness structures ranged from 18 μm to 96 μm, and the pitch was varied from 250 μm to 400 μm. The hydraulic diameter of the rectangular flow channels ranged from 0.71 mm to 1.87 mm, while the constricted hydraulic diameter (obtained by using the narrowest flow gap) ranged from 0.68 mm to 1.76 mm. After accounting for heat losses from the edges and end sections, the heat transfer coefficient for smooth channels was found to be in good agreement with the conventional correlations in the laminar entry region as well as in the laminar fully developed region. All roughness elements were found to enhance the heat transfer. In the ranges of parameters tested, the roughness element pitch was found to have almost no effect, while the heat transfer coefficient was significantly enhanced by increasing the roughness element height. An earlier transition from laminar to turbulent flow was observed with increasing relative roughness (ratio of roughness height to hydraulic diameter). For the roughness element designated as B-1 with a pitch of 250 μm, roughness height of 96 μm and a constricted hydraulic diameter of 690 μm, a maximum heat transfer enhancement of 377% was obtained, while the corresponding friction factor increase was 371% in the laminar fully developed region. Comparing different enhancement techniques reported in the literature, the highest roughness element tested in the present work resulted in the highest thermal performance factor, defined as the ratio of heat transfer enhancement factor (over smooth channels) and the corresponding friction enhancement factor to the power 1/3.


Author(s):  
AS Sabu ◽  
Joby Mackolil ◽  
B Mahanthesh ◽  
Alphonsa Mathew

The study focuses on the aggregation kinematics in the quadratic convective magneto-hydrodynamics of ethylene glycol-titania ([Formula: see text]) nanofluid flowing through an inclined flat plate. The modified Krieger-Dougherty and Maxwell-Bruggeman models are used for the effective viscosity and thermal conductivity to account for the aggregation aspect. The effects of an exponential space-dependent heat source and thermal radiation are incorporated. The impact of pertinent parameters on the heat transfer coefficient is explored by using the Response Surface Methodology and Sensitivity Analysis. The effects of several parameters on the skin friction and heat transfer coefficient at the plate are displayed via surface graphs. The velocity and thermal profiles are compared for two physical scenarios: flow over a vertical plate and flow over an inclined plate. The nonlinear problem is solved using the Runge–Kutta-based shooting technique. It was found that the velocity profile significantly decreased as the inclination of the plate increased on the other hand the temperature profile improved. The heat transfer coefficient decreased due to the increase in the Hartmann number. The exponential heat source has a decreasing effect on the heat flux and the angle of inclination is more sensitive to the heat transfer coefficient than other variables. Further, when radiation is incremented, the sensitivity of the heat flux toward the inclination angle augments at the rate 0.5094% and the sensitivity toward the exponential heat source augments at the rate 0.0925%. In addition, 41.1388% decrement in wall shear stress is observed when the plate inclination is incremented from [Formula: see text] to [Formula: see text].


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