Improvement of Probabilistic Fracture Mechanics Analysis Code PASCAL-SP With Regard to Primary Water Stress Corrosion Cracking

2017 ◽  
Author(s):  
Akihiro Mano ◽  
Yoshihito Yamaguchi ◽  
Jinya Katsuyama ◽  
Yinsheng Li
Keyword(s):  
Fracture Mechanics ◽  
Stress Corrosion ◽  
Stress Corrosion Cracking ◽  
Failure Probability ◽  
Structural Integrity ◽  
Corrosion Cracking ◽  
Integrity Assessment ◽  
Primary Water ◽  
Nickel Based Alloy ◽  
Failure Probabilities

Structural integrity assessments for cracked nuclear components are currently performed on the basis of deterministic fracture mechanics in accordance with the Rules on Fitness-for-Service for Nuclear Power Plant of the Japan Society of Mechanical Engineers. On the other hand, probabilistic fracture mechanics (PFM) is expected as a rational method for a structural integrity assessment because it can account for the uncertainties and scatters of various influencing factors and can evaluate quantitative values such as the failure probabilities of the components as the solutions. In the Japan Atomic Energy Agency (JAEA), a PFM analysis code PASCAL-SP was developed in order to evaluate the failure probability of nuclear pipe by taking into account aging degradation mechanisms such as inter-granular stress corrosion cracking (IGSCC) and fatigue in the boiling water reactor (BWR) environment. Recently, a number of cracks due to primary water stress corrosion cracking (PWSCC) have been detected in nickel-based alloy welds in the primary piping of pressurized water reactors (PWRs). Therefore, the structural integrity assessment for primary piping taking PWSCC into consideration has become important. This paper details the improvement of PASCAL-SP to evaluate the failure probability of primary pipe taking PWSCC into consideration. We introduce several probabilistic evaluation models such as crack initiation, crack growth and crack detection models related to PWSCC into PASCAL-SP. As numerical examples, the failure probabilities for circumferential and axial cracks in nickel-based alloy weld in pipe in the PWR primary water environment are calculated. We also evaluate the influence of non-destructive inspection on failure probabilities. On the basis of the numerical results, we conclude that the improved PASCAL-SP is useful for evaluating the failure probability of primary pipe taking PWSCC into account.

Benchmarking Study on Probabilistic Fracture Mechanics Analysis Codes xLPR and PASCAL-SP Considering Primary Water Stress Corrosion Cracking

2021 ◽  
Author(s):  
Akihiro Mano ◽  
Jinya Katsuyama ◽  
Yinsheng Li
Keyword(s):  
Water Stress ◽  
Fracture Mechanics ◽  
Stress Corrosion ◽  
Stress Corrosion Cracking ◽  
Structural Integrity ◽  
Corrosion Cracking ◽  
Pressurized Water ◽  
Probabilistic Fracture Mechanics ◽  
Primary Water ◽  
Failure Probabilities

Abstract Probabilistic fracture mechanics (PFM) is expected as a more rational methodology for the structural integrity assessments of nuclear power components because it can consider the inherent probabilistic distributions of various influencing factors and quantitatively evaluate the failure probabilities of the components. The Japan Atomic Energy Agency (JAEA) has developed a PFM analysis code, PASCAL-SP, to evaluate the failure probabilities of piping caused by aging degradation mechanisms, such as fatigue and stress corrosion cracking in the environments of both pressurized water and boiling water reactors. To improve confidence in the analysis results obtained from PASCAL-SP, a benchmarking study was conducted together with the PFM analysis code, xLPR, which was developed jointly by the U.S. Nuclear Regulatory Commission (NRC) and the Electric Power Research Institute. The benchmarking study was composed of deterministic and probabilistic analyses related to primary water stress corrosion cracking in a dissimilar metal weld joint in a pressurized water reactor surge line. The analyses were conducted independently by NRC staff and JAEA using their own codes and under common analysis conditions. In the present paper, the analysis conditions for the deterministic and probabilistic analyses are described in detail, and the analysis results obtained from the xLPR and PASCAL-SP codes are presented. It was confirmed that the analysis results obtained from the two codes were in good agreement.

Improvement of Probabilistic Fracture Mechanics Analysis Code PASCAL-SP Regarding Stress Corrosion Cracking in Nickel Based Alloy Weld Joint of Piping System in Boiling Water Reactor

2021 ◽  
Author(s):  
Akihiro Mano ◽  
Yoshihito Yamaguchi ◽  
Jinya Katsuyama ◽  
Yinsheng Li
Keyword(s):  
Fracture Mechanics ◽  
Stress Corrosion Cracking ◽  
Failure Probability ◽  
Weld Joint ◽  
Structural Integrity ◽  
Boiling Water ◽  
Piping System ◽  
Integrity Assessment ◽  
Weld Joints ◽  
Nickel Based Alloy

Abstract In the past few decades, the cracks because of stress corrosion cracking (SCC) have been detected in the dissimilar weld joints welded using nickel based alloy in piping system of boiling water reactors. Thus, the structural integrity assessment for such weld joints has become important. Nowadays, probabilistic fracture mechanics (PFM) analysis is recognized as a rational method for structural integrity assessment because it can consider inherent uncertainties of various influencing factors as probability distributions and quantitatively evaluate the failure probability of a cracked component. The Japan Atomic Energy Agency has developed a PFM analysis code PASCAL-SP for a probabilistic structural integrity assessment of weld joint in pipe in nuclear power plant. This study improves the analysis functions of PASCAL-SP for weld joint welded using nickel based alloy in boiling water reactor susceptible to SCC. As an analysis example of the improved version of PASCAL-SP, the failure probability of a weld joint is quantitatively evaluated. Furthermore, sensitivity analyses are conducted concerning the effect of leak detection and in-service inspection. From the analysis results, it is concluded that the improved version of PASCAL-SP is useful for structural integrity assessment.

Structural Integrity Assessment of WWER Internals on Stress Corrosion Cracking Criterion

2009 ◽  
Author(s):  
Valentina Fedorova ◽  
Boris Margolin
Keyword(s):  
Stress Corrosion ◽  
Stress Corrosion Cracking ◽  
Structural Integrity ◽  
Corrosion Cracking ◽  
Intergranular Stress Corrosion ◽  
Integrity Assessment ◽  
Dose Curve ◽  
Stress Damage ◽  
Intergranular Stress Corrosion Cracking

Stress-damage dose curve (SDDC) is introduced on the basis of the analysis of experimental data on susceptibility to intergranular stress corrosion cracking (IGSCC) of irradiated stainless steels (SS). Approaches to determination of the SDDC parameters are considered. Based on SDDC calculative procedure for estimation of reactor vessel internals (RVI) lifetime by criterion of initiation crack due to IGSCC is proposed.

Improvement of Probabilistic Fracture Mechanics Analysis Code PASCAL-SP With Regardto PWSCC

2019 ◽  
Vol 5 (3) ◽  
Author(s):  
Akihiro Mano ◽  
Yoshihito Yamaguchi ◽  
Jinya Katsuyama ◽  
Yinsheng Li
Keyword(s):  
Fracture Mechanics ◽  
Failure Probability ◽  
Power Plants ◽  
Crack Detection ◽  
Structural Integrity ◽  
Energy Agency ◽  
Pressurized Water ◽  
Integrity Assessment ◽  
Probabilistic Fracture Mechanics ◽  
Failure Probabilities

Probabilistic fracture mechanics (PFM) analysis is expected to be a rational method for structural integrity assessment because it can consider the uncertainties of various influence factors and evaluate the quantitative values such as failure probability of a cracked component as the solution. In the Japan Atomic Energy Agency, a PFM analysis code PASCAL-SP has been developed for structural integrity assessment of piping welds in nuclear power plants (NPP). In the past few decades, a number of cracks due to primary water stress corrosion cracking (PWSCC) have been detected in nickel-based alloy welds in the primary piping of pressurized water reactors (PWRs). Thus, structural integrity assessments considering PWSCC have become important. In this study, PASCAL-SP was improved considering PWSCC by introducing several analytical functions such as the models for evaluation of crack initiation time, crack growth rate (CGR), and probability of crack detection. By using the improved version of PASCAL-SP, the failure probabilities of pipes with a circumferential crack or an axial crack due to PWSCC were numerically evaluated. Moreover, the influence of leak detection and nondestructive examination (NDE) on failure probabilities was detected. Based on the obtained numerical results, it was concluded that the improved version of PASCAL-SP is useful for evaluating the failure probability of a pipe considering PWSCC.

IASCC Evaluation Method of Irradiated Cold Worked 316SS Baffle Former Bolt in PWR Primary Water

2009 ◽  
Author(s):  
Kenichi Takakura ◽  
Kiyotomo Nakata ◽  
Noboru Kubo ◽  
Koji Fujimoto ◽  
Kimihisa Sakima
Keyword(s):  
Stress Corrosion ◽  
Test Temperature ◽  
Stress Corrosion Cracking ◽  
Threshold Stress ◽  
Evaluation Method ◽  
Structural Integrity ◽  
Corrosion Cracking ◽  
Evaluation Procedure ◽  
Initiation Time ◽  
Primary Water

Irradiation Assisted Stress Corrosion Cracking (IASCC) is a matter of great concern as degradation of core internal components in light water nuclear reactor. To clarify the IASCC initiation conditions of baffle former bolt (BFB), constant load stress corrosion cracking (SCC) tests were carried out in simulated PWR primary water (290, 320, 340°C) using C-ring type specimens. Based on the SCC test results, IASCC initiation time becomes shorter with increasing fluence and increasing applied stress, IASCC initiation threshold stress becomes lower with increasing fluence. A test temperature effect was observed in SCC initiation time, but it was not clear the effect of test temperature for SCC initiation threshold stress. These results suggest that IASCC initiation threshold criteria can be described with stress in specimen and fluence. This paper describes the whole evaluation procedure to secure structural integrity of irradiated baffle structure in PWR primary environments, including the threshold stress diagram of IASCC initiation and the irradiation creep formula.

Study on PWSCC Behaviors at Nickel-Based Alloy Welds Based on Weld Residual Stress Analysis and Probabilistic Fracture Mechanics

2010 ◽  
Author(s):  
Makoto Udagawa ◽  
Jinya Katsuyama ◽  
Kunio Onizawa
Keyword(s):  
Residual Stress ◽  
Fracture Mechanics ◽  
Stress Corrosion ◽  
Stress Corrosion Cracking ◽  
Corrosion Cracking ◽  
Probabilistic Fracture Mechanics ◽  
Crack Penetration ◽  
Weld Residual Stress ◽  
Primary Water ◽  
Operating Stress

A number of cracks due to primary water stress corrosion cracking (PWSCC) in PWR and Ni-based alloys stress corrosion cracking (NiSCC) in BWR have been observed near Ni-based alloy welds. One of the causes of initiation and growth due to SCC is high tensile residual stress as well as operating stress. In this study, an analysis code, PASCAL-NP, for the PWSCC/NiSCC growth at the dissimilar metal welds based on probabilistic fracture mechanics (PFM) was developed. This PFM analysis code has a function of SCC growth calculation for some patterns of crack locations and orientations in a probabilistic manner. This code can also evaluate the failure probability of Ni-based alloy welds due to PWSCC/NiSCC. Using this code and results from welding simulations, case studies on PWSCC growth have been performed focusing on the location and orientation of PWSCC. Effects of the weld residual stress and scatter of PWSCC growth rate on the crack penetration such as leakage are shown in comparison with deterministic analyses.

Manufacturing Stress Corrosion-Cracking Tube Specimens for Eddy Current Technique Evaluation

2013 ◽  
Vol 135 (3) ◽  
Author(s):  
Chi Bum Bahn ◽  
Sasan Bakhtiari ◽  
Jangyul Park ◽  
Saurin Majumdar
Keyword(s):  
Stress Corrosion ◽  
Eddy Current ◽  
Stress Corrosion Cracking ◽  
Structural Integrity ◽  
Corrosion Cracking ◽  
Outer Diameter ◽  
Manufacturing Method ◽  
Nondestructive Examination ◽  
Current Technique ◽  
Primary Water

To detect degradation in steam generator (SG) tubes, periodic inspection using nondestructive examination techniques, such as an eddy current testing, is a common practice. Therefore, it is critical to evaluate and validate the reliability of the eddy current technique for ensuring the structural integrity of the SG tubes. The eddy current technique could be evaluated by comparing the data estimated by the eddy current with the destructive examination data of field cracks, which would be both costly and labor intensive. A viable alternative to pulled tube data is to manufacture crack specimens that closely represent actual field cracks in laboratory environments. A crack manufacturing method that can be conducted at room temperature and atmospheric pressure conditions is proposed. The method was applied to manufacture different types of stress corrosion cracking (SCC) specimens: axial outer-diameter (OD) SCC for straight tubes, circumferential ODSCC and primary water SCC (PWSCC) at hydraulic expansion transition regions, and axial PWSCC at the apex and tangential regions of U-bend tubes. To help the growth of SCC into the tube, corrosive chemicals (sodium tetrathionate) and tensile stress were applied. Eddy current and destructive examination data for SCC specimens were compared with the available field crack data to determine whether those SCC specimens are representative. It was determined that the proposed method could manufacture the representative crack specimens.

scholarly journals A Framework to Develop Flaw Acceptance Criteria for Structural Integrity Assessment of Multipurpose Canisters for Extended Storage of Used Nuclear Fuel

2014 ◽  
Author(s):  
Poh-Sang Lam ◽  
Robert L. Sindelar ◽  
Andrew J. Duncan ◽  
Thad M. Adams
Keyword(s):  
Stress Corrosion ◽  
Nuclear Fuel ◽  
Stress Corrosion Cracking ◽  
Structural Integrity ◽  
Storage Period ◽  
Corrosion Cracking ◽  
External Loading ◽  
Acceptance Criteria ◽  
Integrity Assessment ◽  
Used Nuclear Fuel

A multipurpose canister (MPC) made of austenitic stainless steel is loaded with used nuclear fuel assemblies and is part of the transfer cask system to move the fuel from the spent fuel pool to prepare for storage, and is part of the storage cask system for on-site dry storage. This weld-sealed canister is also expected to be part of the transportation package following storage. The canister may be subject to service-induced degradation especially if exposed to aggressive environments during possible very long-term storage period if the permanent repository is yet to be identified and readied. Stress corrosion cracking may be initiated on the canister surface in the welds or in the heat affected zone because the construction of MPC does not require heat treatment for stress relief. An acceptance criteria methodology is being developed for flaw disposition should the crack-like defects be detected by periodic Inservice Inspection. The external loading cases include thermal accident scenarios and cask drop conditions with the contribution from the welding residual stresses. The determination of acceptable flaw size is based on the procedure to evaluate flaw stability provided by American Petroleum Institute (API) 579 Fitness-for-Service (Second Edition). The material mechanical and fracture properties for base and weld metals and the stress analysis results are obtained from the open literature such as NUREG-1864. Subcritical crack growth from stress corrosion cracking (SCC), and its impact on inspection intervals and acceptance criteria, is not addressed.

Stress Corrosion Cracking (SCC) of Nickel-Base Weld Metals in PWR Primary Water

2013 ◽  
Vol 747-748 ◽  
pp. 723-732 ◽  
Author(s):  
Ru Xiong ◽  
Ying Jie Qiao ◽  
Gui Liang Liu
Keyword(s):  
Residual Stresses ◽  
Stress Corrosion ◽  
Stress Corrosion Cracking ◽  
Surface Condition ◽  
Cold Work ◽  
Corrosion Cracking ◽  
Pressurized Water ◽  
Weld Metals ◽  
Surface Residual Stresses ◽  
Primary Water

This discussion reviewed the occurrence of stress corrosion cracking (SCC) of alloys 182 and 82 weld metals in primary water (PWSCC) of pressurized water reactors (PWR) from both operating plants and laboratory experiments. Results from in-service experience showed that more than 340 Alloy 182/82 welds have sustained PWSCC. Most of these cases have been attributed to the presence of high residual stresses produced during the manufacture aside from the inherent tendency for Alloy 182/82 to sustain SCC. The affected welds were not subjected to a stress relief heat treatment with adjacent low alloy steel components. Results from laboratory studies indicated that time-to-cracking of Alloy 82 was a factor of 4 to 10 longer than that for Alloy 182. PWSCC depended strongly on the surface condition, surface residual stresses and surface cold work, which were consistent with the results of in-service failures. Improvements in the resistance of advanced weld metals, Alloys 152 and 52, to PWSCC were discussed.

Mechanical Stress Improvement Process (MSIP) Used to Prevent and Mitigate Primary Water Stress Corrosion Cracking (PWSCC) in Reactor Vessel Piping at V.C. Summer

2003 ◽  
Author(s):  
E. A. Ray ◽  
K. Weir ◽  
C. Rice ◽  
T. Damico
Keyword(s):  
Water Stress ◽  
Stress Corrosion ◽  
Mechanical Stress ◽  
Stress Corrosion Cracking ◽  
Reactor Vessel ◽  
Corrosion Cracking ◽  
The Other ◽  
Water Reactor ◽  
Improvement Process ◽  
Primary Water

During the October 2000 refueling outage at the V.C. Summer Nuclear Station, a leak was discovered in one of the three reactor vessel hot leg nozzle to pipe weld connections. The root cause of this leak was determined to be extensive weld repairs causing high tensile stresses throughout the pipe weld; leading to primary water stress corrosion cracking (PWSCC) of the Alloy 82/182 (Inconel). This nozzle was repaired and V.C. Summer began investigating other mitigative or repair techniques on the other nozzles. During the next refueling outage V.C. Summer took mitigative actions by applying the patented Mechanical Stress Improvement Process (MSIP) to the other hot legs. MSIP contracts the pipe on one side of the weldment, placing the inner region of the weld into compression. This is an effective means to prevent and mitigate PWSCC. Analyses were performed to determine the redistribution of residual stresses, amount of strain in the region of application, reactor coolant piping loads and stresses, and effect on equipment supports. In May 2002, using a newly designed 34-inch clamp, MSIP was successfully applied to the two hot-leg nozzle weldments. The pre- and post-MSIP NDE results were highly favorable. MSIP has been used extensively on piping in boiling water reactor (BWR) plants to successfully prevent and mitigate SCC. This includes Reactor Vessel nozzle piping over 30-inch diameter with 2.3-inch wall thickness similar in both size and materials to piping in pressurized water reactor (PWR) plants such as V.C. Summer. The application of MSIP at V.C. Summer was successfully completed and showed the process to be predictable with no significant changes in the overall operation of the plant. The pre- and post-nondestructive examination of the reactor vessel nozzle weldment showed no detrimental effects on the weldment due to the MSIP.

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