Numerical Study on Mitigation of Heat Transfer Deterioration in Supercritical CO2 Heat Exchanger Application

2017 ◽  
Author(s):  
Kin Wing Wong ◽  
Hui Cheng ◽  
Jiyun Zhao
Keyword(s):  
Heat Transfer ◽  
Carbon Dioxide ◽  
Heat Exchanger ◽  
Supercritical Carbon Dioxide ◽  
Turbulence Model ◽  
Wall Temperature ◽  
Ansys Fluent ◽  
Heat Transfer Deterioration ◽  
Sst Model ◽  
Annular Tube

With the advantages of the thermophysical property of supercritical carbon dioxide (SCO2), SCO2 has been proposed for being used as the coolant of the secondary system in a nuclear reactor to promote a higher thermal efficiency. However, heat transfer deterioration (HTD) in supercritical fluid became a potential operational problem for the supercritical heat exchanger. Understanding of HTD is importance to heat exchanger tube design. In this paper, both circular and annular tube with the same sectional area is simulated using the ANSYS FLUENT 15.0 with Shear Stress Transport (SST) turbulence model. In general, the SST model can accurately predict the position of HTD peak as found in the experiment but with a difference between the simulated and experimental value of the peak. Nevertheless, the SST model is still regarded as the turbulence model in modeling supercritical carbon dioxide heat transfer in ANSYS FLUENT. Computational Fluid Dynamics (CFD) simulation was performed for SCO2 on 8.42 MPa with an inlet temperature of 312.15K under heat flux value of 110 kW/m2 to illustrate the effect of heat transfer deterioration in the circular and annular tube. Second, the effect of turbulence augmentation to wall temperature are investigated by placing the semi-circular obstacles at the heated wall of the circular tube. The result showed that the addition of Vortex Generator (VG) could lessen the HTD effect and followed by the smoothing effect of the wall temperature along the downstream of the tube.

Comparison of Existing Supercritical Carbon Dioxide Heat Transfer Correlations for Horizontal and Vertical Bare Tubes

2012 ◽  
Author(s):  
Prabu Surendran ◽  
Sahil Gupta ◽  
Tiberiu Preda ◽  
Igor Pioro
Keyword(s):  
Heat Transfer ◽  
Carbon Dioxide ◽  
Supercritical Carbon Dioxide ◽  
Wall Temperature ◽  
Statistical Error ◽  
Heat Fluxes ◽  
Transfer Coefficients ◽  
Bulk Fluid ◽  
Heat Transfer Correlations ◽  
Supercritical Carbon

This paper presents a thorough analysis of ability of various heat transfer correlations to predict wall temperatures and Heat Transfer Coefficients (HTCs) against experiments on internal forced-convective heat transfer to supercritical carbon dioxide conducted by Koppel [1], He [2], Kim [3] and Bae [4]. It should be noted the Koppel dataset was taken from a paper which used the Koppel data but was not written by Koppel. All experiments were completed in bare tubes with diameters from 0.948 mm to 9 mm for horizontal and vertical configurations. The datasets contain a total of 1573 wall temperature points with pressures ranging from 7.58 to 9.59 MPa, mass fluxes of 400 to 1641 kg/m2s and heat fluxes from 20 to 225 kW/m2. The main objective of the study was to compare several correlations and select the best of them in predicting HTC and wall temperature values for supercritical carbon dioxide. This study will be beneficial for analyzing heat exchangers involving supercritical carbon dioxide, and for verifying scaling parameters between CO2 and other fluids. In addition, supercritical carbon dioxide’s use as a modeling fluid is necessary as the costs of experiments are lower than supercritical water. The datasets were compiled and calculations were performed to find HTCs and wall and bulk-fluid temperatures using existing correlations. Calculated results were compared with the experimental ones. The correlations used were Mokry et al. [5], Swenson et al. [6] and a set of new correlations presented in Gutpa et al. [7]. Statistical error calculations were performed are presented in the paper.

Computational Fluid Dynamics Evaluation of Heat Transfer Correlations for Sodium Flows in a Heat Exchanger

2010 ◽  
Vol 132 (5) ◽  
Author(s):  
Seok-Ki Choi ◽  
Seong-O Kim ◽  
Hoon-Ki Choi
Keyword(s):  
Heat Transfer ◽  
Heat Exchanger ◽  
Turbulence Model ◽  
Numerical Solutions ◽  
Numerical Study ◽  
Cross Flow ◽  
Turbulence Models ◽  
Parallel Flow ◽  
Sst Model ◽  
Heat Transfer Correlations

A numerical study for the evaluation of heat transfer correlations for sodium flows in a heat exchanger of a fast breeder nuclear reactor is performed. Three different types of flows such as parallel flow, cross flow, and two inclined flows are considered. Calculations are performed for these three typical flows in a heat exchanger changing turbulence models. The tested turbulence models are the shear stress transport (SST) model and the SSG-Reynolds stress turbulence model by Speziale, Sarkar, and Gaski (1991, “Modelling the Pressure-Strain Correlation of Turbulence: An Invariant Dynamical System Approach,” J. Fluid Mech., 227, pp. 245–272). The computational model for parallel flow is a flow past tubes inside a circular cylinder and those for the cross flow and inclined flows are flows past the perpendicular and inclined tube banks enclosed by a rectangular duct. The computational results show that the SST model produces the most reliable results that can distinguish the best heat transfer correlation from other correlations for the three different flows. It was also shown that the SSG-RSTM high-Reynolds number turbulence model does not deal with the low-Prandtl number effect properly when the Peclet number is small. According to the present calculations for a parallel flow, all the old correlations do not match with the present numerical solutions and a new correlation is proposed. The correlations by Dwyer (1966, “Recent Developments in Liquid-Metal Heat Transfer,” At. Energy Rev., 4, pp. 3–92) for a cross flow and its modified correlation that takes into account of flow inclination for inclined flows work best and are accurate enough to be used for the design of the heat exchanger.

Supercritical Carbon Dioxide Heat Transfer in Horizontal Semicircular Channels

2012 ◽  
Vol 134 (8) ◽  
Author(s):  
Alan Kruizenga ◽  
Hongzhi Li ◽  
Mark Anderson ◽  
Michael Corradini
Keyword(s):  
Heat Transfer ◽  
Carbon Dioxide ◽  
Heat Exchanger ◽  
Supercritical Carbon Dioxide ◽  
Turbulent Heat Transfer ◽  
Turbulent Heat ◽  
Brayton Cycle ◽  
Heat Exchanger Design ◽  
Transfer Behavior ◽  
Supercritical Carbon

Competitive cycles must have a minimal initial cost and be inherently efficient. Currently, the supercritical carbon dioxide (S-CO2) Brayton cycle is under consideration for these very reasons. This paper examines one major challenge of the S-CO2 Brayton cycle: the complexity of heat exchanger design due to the vast change in thermophysical properties near a fluid’s critical point. Turbulent heat transfer experiments using carbon dioxide, with Reynolds numbers up to 100 K, were performed at pressures of 7.5–10.1 MPa, at temperatures spanning the pseudocritical temperature. The geometry employed nine semicircular, parallel channels to aide in the understanding of current printed circuit heat exchanger designs. Computational fluid dynamics was performed using FLUENT and compared to the experimental results. Existing correlations were compared, and predicted the data within 20% for pressures of 8.1 MPa and 10.2 MPa. However, near the critical pressure and temperature, heat transfer correlations tended to over predict the heat transfer behavior. It was found that FLUENT gave the best prediction of heat transfer results, provided meshing was at a y+ ∼ 1.

Heat Transfer of Supercritical Carbon Dioxide in Printed Circuit Heat Exchanger Geometries

2010 ◽  
Author(s):  
Alan Kruizenga ◽  
Mark Anderson ◽  
Roma Fatima ◽  
Michael Corradini ◽  
Aaron Towne ◽  
...  
Keyword(s):  
Heat Transfer ◽  
Carbon Dioxide ◽  
Heat Exchanger ◽  
Pressure Drop ◽  
Supercritical Carbon Dioxide ◽  
Test Section ◽  
Heat Exchangers ◽  
Total Power ◽  
Printed Circuit ◽  
Supercritical Carbon

The increasing importance of improving efficiency and reducing capital costs has lead to significant work studying advanced Brayton cycles for high temperature energy conversion. Using compact, highly efficient, diffusion-bonded heat exchangers for the recuperators, has been a noteworthy improvement in the design of advanced carbon dioxide Brayton Cycles. These heat exchangers will operate near the pseudocritical point of carbon dioxide, making use of the drastic variation of the thermo-physical properties. This paper focuses on the experimental measurements of heat transfer under cooling conditions, as well as pressure drop characteristics within a prototypic printed circuit heat exchanger. Studies utilize type-316 stainless steel, nine channel, semi-circular test section, and supercritical carbon dioxide serves as the working fluid throughout all experiments. The test section channels have a hydraulic diameter of 1.16mm and a length of 0.5m. The mini-channels are fabricated using current chemical etching technology, emulating techniques used in current diffusion bonded printed circuit heat exchanger manufacturing. Local heat transfer values were determined using measured wall temperatures and heat fluxes over a large set of experimental parameters that varied system pressure, inlet temperature, and mass flux. Experimentally determined heat transfer coefficients and pressure drop data are compared to correlations and earlier data available in literature. Modeling predictions using the CFD package FLUENT are included to supplement experimental data. All nine channels were modeled using known inlet conditions and measured wall temperatures as boundary conditions. The FLUENT results show excellent agreement in total power removal for the near pseudocritical region, as well as regions where carbon dioxide is a high or low density fluid.

Design and Real Fluid Modelling of Micro-Channel Recuperators for a Nominal 100 MW Class Recuperated Recompression Brayton Cycle Using Supercritical Carbon Dioxide

2015 ◽  
Author(s):  
Joshua Schmitt ◽  
David Amos ◽  
Jayanta Kapat
Keyword(s):  
Heat Transfer ◽  
Carbon Dioxide ◽  
Heat Exchanger ◽  
Supercritical Carbon Dioxide ◽  
Critical Point ◽  
Working Fluid ◽  
Brayton Cycle ◽  
Micro Channel ◽  
One Dimensional ◽  
Supercritical Carbon

The goal of this study is to design and assess the effectiveness of a micro-channel recuperator using supercritical carbon dioxide as a working fluid. A one-dimensional thermal analysis is performed for a micro-channel recuperator suitable for a Brayton cycle with a nominal 100 MW class turbomachine. The impact of supercritical carbon dioxide properties near the critical point on the thermal performance of the recuperator is studied in detail. The cycle parameters are first obtained from an overall cycle analysis. Two adjacent flow passages with square cross-section in counter-flow configuration are considered for this analysis along with appropriate symmetry. The high pressure of SCO2 is also addressed and the structural stresses on the micro-channel walls are analyzed. Only the axial temperature variations in the hot stream and the cold stream are considered in the one-dimensional analysis. Each channel is discretized in the axial direction. Axial conduction through the wall is included in the energy balance. Of particular interest in this analysis is the variation of transport properties of the CO2 working fluid as thermodynamic conditions approach the critical point. These property variations are provided to the computer code through the REFPROP database. Over the length of the heat exchanger local changes in Reynolds number, Nusselt number, and heat transfer coefficient are charted. From the results of the heat transfer calculations, the log mean temperature difference and heat exchange effectiveness of the heat exchanger is calculated. Using the code to produce multiple results, the optimum heat exchanger design is found. Recommendations on the manufacturing method of a micro-channel recuperator are made.

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