On-Line Remaining Life Assessment of Hot Reheat Pipe Bend

Author(s):  
B. K. Dutta ◽  
S. Guin ◽  
M. K. Samal

An ageing in-service Hot Reheat (HRH) pipe bend before Intermediate Pressure (IP) Stop/ Control Valve of a Utility was identified for real-time creep-fatigue damage assessment. A data acquisition system has been installed to record thermal hydraulic parameters, such as pressure, temperature and flow on real time basis. The HRH piping including low pressure bypass line incorporating various supports such as directional restraints, constant weight hangers and spring hangers, was modeled using straight and bend elements. Static stress analysis was performed to find out the forces and moments at either ends of the pipe-bend for sustained and expansion loadings using piping analysis program CAESAR-II. A detailed 3-D Finite Element Model of the pipe bend was also developed using 20-noded brick elements. The 3-D FE model along with material parameters and loading are used by code BOSSES for on-line monitoring of damage. The nodal temperatures (obtained by temperature transient analysis), recorded internal pressure, associated piping loads, etc. are then used in a stress analysis module to calculate stresses at different gauss points of the pipe bend. The temperatures and stresses at different time are then used to compute fatigue and creep damage and to assess growth of different postulated cracks at various locations of pipe bend, as well as remaining life. All the information are upgraded and restart files are saved for successive computation. The real-time process data of the pipe bend are made available to the Researcher’s Desk through Client-Server Network.

2011 ◽  
Vol 15 (3) ◽  
pp. 691-704 ◽  
Author(s):  
Gordana Bakic ◽  
Vera Sijacki-Zeravcic ◽  
Milos Djukic ◽  
Stevan Maksimovic ◽  
Dusan Plesinac ◽  
...  

The service life of thick-walled power plant components exposed to creep, as is the case with pipelines of fresh- and re-heated steam, depend on the exhaustion rate of the material. Plant operation at elevated temperatures and at temperatures below designed temperatures all relates to the material exhaustion rate, thus complicating remaining life assessment, whereas the operating temperature variation is a most common cause in the mismatching of real service- and design life. Apart from temperature, the tube wall stress is a significant variable for remaining life assessment, whose calculation depends on the selected procedure, due to the complex pipeline configuration. In this paper, a remaining life assessment is performed according to the Larson-Miller parametric relation for a ?324?36 pipe bend element of a fresh steam-pipeline, made of steel class 1Cr0.3Mo0.25V, after 160 000 hours of operation. The temperature history of the pipeline, altogether with the pipe bend, is determined based on continuous temperature monitoring records. Compared results of remaining life assessment are displayed for monitored temperature records and for designed operating temperature in the same time period. The stress calculation in the pipe bend wall is performed by three methods that are usually applied so to emphasize the differences in the obtained results of remaining life assessment.


2010 ◽  
Vol 138 (5) ◽  
pp. S-326
Author(s):  
Joseph Romagnuolo ◽  
Jeffrey J. Borckardt ◽  
Alok Madan ◽  
Lawrence W. Comerford ◽  
Robert H. Hawes ◽  
...  

2001 ◽  
Vol 183 ◽  
pp. 45-51
Author(s):  
Bohdan Paczyński

AbstractVariability in the sky has been known for centuries, even millennia, but our knowledge of it is very incomplete even at the bright end. Current technology makes it possible to built small, robotic optical instruments, to record images and to process data in real time, and to archive them on-line, all at a low cost. In addition to obtaining complete catalogs of all kinds of variable objects, spectacular discoveries can be made, like the optical flash associated with GRB 990123 and a planetary transit in front of HD 209458. While prototypes of parts of such robotic instruments have been in operation for several years, it is not possible to purchase a complete system at this time. I expect (hope) that complete systems will become available ‘off the shelf’ in the near future, as monitoring bright sky for variability has a great scientific, educational and public outreach potential.


1994 ◽  
Vol 33 (01) ◽  
pp. 60-63 ◽  
Author(s):  
E. J. Manders ◽  
D. P. Lindstrom ◽  
B. M. Dawant

Abstract:On-line intelligent monitoring, diagnosis, and control of dynamic systems such as patients in intensive care units necessitates the context-dependent acquisition, processing, analysis, and interpretation of large amounts of possibly noisy and incomplete data. The dynamic nature of the process also requires a continuous evaluation and adaptation of the monitoring strategy to respond to changes both in the monitored patient and in the monitoring equipment. Moreover, real-time constraints may imply data losses, the importance of which has to be minimized. This paper presents a computer architecture designed to accomplish these tasks. Its main components are a model and a data abstraction module. The model provides the system with a monitoring context related to the patient status. The data abstraction module relies on that information to adapt the monitoring strategy and provide the model with the necessary information. This paper focuses on the data abstraction module and its interaction with the model.


2010 ◽  
Vol 5 (3) ◽  
Author(s):  
Cheng-Nan Chang ◽  
Li-Ling Lee ◽  
Han-Hsien Huang ◽  
Ying-Chih Chiu

The performance of a real-time controlled Sequencing Batch Membrane Bioreactor (SBMBR) for removing organic matter and nitrogen from synthetic wastewater has been investigated in this study under two specific ammonia loadings of 0.0086 and 0.0045g NH4+-N gVSS−1 day−1. Laboratory results indicate that both COD and DOC removal are greater than 97.5% (w/w) but the major benefit of using membrane for solid-liquid separation is that the effluent can be decanted through the membrane while aeration is continued during the draw stage. With a continued aeration, the sludge cake layer is prevented from forming thus alleviating the membrane clogging problem in addition to significant nitrification activities observed in the draw stage. With adequate aeration in the oxic stage, the nitrogen removal efficiency exceeding 99% can be achieved with the SBMBR system. Furthermore, the SBMBR system has also been used to study the occurrence of ammonia valley and nitrate knee that can be used for real-time control of the biological process. Under appropriate ammonia loading rates, applicable ammonia valley and nitrate knee are detected. The real-time control of the SBMBR can be performed based on on-line ORP and pH measurements.


1999 ◽  
Vol 39 (9) ◽  
pp. 201-207
Author(s):  
Andreas Cassar ◽  
Hans-Reinhard Verworn

Most of the existing rainfall runoff models for urban drainage systems have been designed for off-line calculations. With a design storm or a historical rain event and the model system the rainfall runoff processes are simulated, the faster the better. Since very recently, hydrodynamic models have been considered to be much too slow for real time applications. However, with the computing power of today - and even more so of tomorrow - very complex and detailed models may be run on-line and in real time. While the algorithms basically remain the same as for off-line simulations, problems concerning timing, data management and inter process communication have to be identified and solved. This paper describes the upgrading of the existing hydrodynamic rainfall runoff model HYSTEM/EXTRAN and the decision finding model INTL for real time performance, their implementation on a network of UNIX stations and the experiences from running them within an urban drainage real time control project. The main focus is not on what the models do but how they are put into action and made to run smoothly embedded in all the processes necessary in operational real time control.


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