scholarly journals Thermo-Structural Design of the HEXAFLY-INT Experimental Flight Test Vehicle (EFTV)

2015 ◽  
Author(s):  
Roberto Scigliano ◽  
Valerio Carandente ◽  
Nunzia Favaloro ◽  
Salvatore Cardone ◽  
Johan Steelant
Keyword(s):  
High Temperature ◽  
Structural Design ◽  
High Speed ◽  
Flight Test ◽  
Flight Trajectory ◽  
Test Vehicle ◽  
Structural Layout ◽  
Fundamental Information ◽  
Readiness Level ◽  
Combining Information

The Hexafly-INT project intends to test in free-flight conditions an innovative gliding vehicle with several breakthrough technologies on-board. This approach will create the basis to gradually increase the readiness level of a consistent number of technologies suitable for high-speed flying systems. This paper presents a Finite Element thermal analysis of the Experimental Flight Test Vehicle, combining information coming from the flight trajectory, the structural layout, the vehicle aerothermodynamics and the thermal behavior of the preliminarily selected materials in high temperature conditions. Numerical results show the thermal performances of the selected high temperature resistant materials in moderate enthalpy flow conditions and provide fundamental information on the thermal loads to be considered for structural analyses.

scholarly journals Hexafly-INT Experimental Flight Test Vehicle (EFTV) Aero-Thermal Design

2017 ◽  
Author(s):  
Roberto Scigliano ◽  
Giuseppe Pezzella ◽  
Sara Di Benedetto ◽  
Marco Marini ◽  
Johan Steelant
Keyword(s):  
High Speed ◽  
Thermal Protection ◽  
Flight Test ◽  
Thermal Design ◽  
Test Vehicle ◽  
Aerodynamic Efficiency ◽  
Main Driver ◽  
Readiness Level ◽  
Manufacturing Assembly ◽  
Internal Volume

Over the last years, innovative concepts of civil high-speed transportation vehicles were proposed. In this framework, the Hexafly-INT project intends to test in free-flight conditions an innovative gliding vehicle with several breakthrough technologies on-board. This approach will help to gradually increase the readiness level of a consistent number of technologies suitable for hypervelocity flying systems. The vehicle design, manufacturing, assembly and verification is the main driver and challenge in this project. The prime objectives of this free-flying high-speed cruise vehicle shall aim at a conceptual design demonstrating a high aerodynamic efficiency in combination with high internal volume; controlled level flight at a cruise Mach number of 7 to 8;an optimal use of advanced high-temperature materials and structures. Present research describes the aero-thermal design process of the Experimental Flight Test Vehicle, namely EFTV. The glider aeroshape design makes maximum use of databases, expertise, technologies and materials elaborated in previously European community co-funded projects LAPCAT I & II [1][2], ATLLAS I & II [3][4] and HEXAFLY [5]. The paper presents results for both CFD and Finite Element aero-thermal analysis, performed in the most critical phase of the experimental flight leading to the selection of materials for the different components and to a suitable Thermal Protection System.

The high-speed experimental flight test vehicle of HEXAFLY-INT: a multidisciplinary design

2021 ◽  
Author(s):  
Sara Di Benedetto ◽  
Maria Pia Di Donato ◽  
Antonio Schettino ◽  
Roberto Scigliano ◽  
Francesco Nebula ◽  
...  
Keyword(s):  
High Speed ◽  
Flight Test ◽  
Multidisciplinary Design ◽  
Test Vehicle

Design Analysis of the High-Speed Experimental Flight Test Vehicle HEXAFLY-International

2015 ◽  
Author(s):  
Nunzia Favaloro ◽  
Giuseppe Pezzella ◽  
Valerio Carandente ◽  
Roberto Scigliano ◽  
Marco Cicala ◽  
...  
Keyword(s):  
High Speed ◽  
Flight Test ◽  
Design Analysis ◽  
Test Vehicle

ALX ALLOY

Alloy Digest ◽  
1963 ◽  
Vol 12 (1) ◽  
Keyword(s):  
Heat Treatment ◽  
Corrosion Resistance ◽  
High Temperature ◽  
Physical Properties ◽  
Tensile Properties ◽  
High Speed ◽  
Heat Treating ◽  
Temperature Performance ◽  
Cobalt Base

Abstract ALX is a composition of nonferrous materials with a cobalt base containing chromium, tungsten and carbon. This alloy is commonly supplied in the cast-to-shape form, having an as-cast hardness of Rockwell C60-62 and requiring no further heat treatment. ALX is also supplied as cast tool bit material and is useful where conventional high-speed steels or carbides do not function effectively. This datasheet provides information on composition, physical properties, hardness, elasticity, and tensile properties. It also includes information on high temperature performance and corrosion resistance as well as casting, forming, heat treating, and machining. Filing Code: Co-35. Producer or source: Allegheny Ludlum Corporation.

CYCLOPS M4

Alloy Digest ◽  
1978 ◽  
Vol 27 (7) ◽  
Keyword(s):  
High Temperature ◽  
Physical Properties ◽  
Abrasion Resistance ◽  
High Speed ◽  
Heat Treating ◽  
Heavy Duty ◽  
Maximum Hardness ◽  
Temperature Performance ◽  
Sharp Edges ◽  
Normal Carbon

Abstract CYCLOPS M4 is a deep-hardening steel that was developed to utilize the excellent abrasion resistance that results from higher-than-normal carbon and vanadium contents in the molybdenum-tungsten family of high-speed steels. It is recommended for heavy-duty cutting operations and for sharp edges for fine cuts. Cyclops M4 should always be used at or near maximum hardness. This datasheet provides information on composition, physical properties, hardness, and elasticity. It also includes information on high temperature performance as well as forming, heat treating, machining, and joining. Filing Code: TS-335. Producer or source: Cyclops Corporation.

CRUCIBLE CPM REX 121

Alloy Digest ◽  
2001 ◽  
Vol 50 (10) ◽  
Keyword(s):  
Fracture Toughness ◽  
Wear Resistance ◽  
High Temperature ◽  
High Speed ◽  
High Speed Steel ◽  
Heat Treating ◽  
Maximum Hardness ◽  
Temperature Performance ◽  
Red Hardness ◽  
Cutting Speeds

Abstract CPM Rex 121 is a super high-speed steel with significantly higher wear resistance and red hardness than other high-speed steels. It is best suited for applications requiring high cutting speeds. It may provide an alternative to carbide where carbide cutting edges are too fragile. The annealed hardness is approximately 350-400 HB, and maximum hardness is approximately 72 HRC. This datasheet provides information on composition, physical properties, microstructure, hardness, and elasticity as well as fracture toughness. It also includes information on high temperature performance and wear resistance as well as heat treating and surface treatment. Filing Code: TS-591. Producer or source: Crucible.

YSS YXM4

Alloy Digest ◽  
2019 ◽  
Vol 68 (11) ◽  
Keyword(s):  
High Pressure ◽  
High Temperature ◽  
Physical Properties ◽  
Tool Steel ◽  
High Speed ◽  
Temperature Performance

Abstract YSS YXM4 is a cobalt-alloyed molybdenum high-speed tool steel with resistance to abrasion, seizure, and deformation under high pressure. This datasheet provides information on composition, physical properties, and hardness. It also includes information on high temperature performance. Filing Code: TS-780. Producer or source: Hitachi Metals America, Ltd.

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