Knowledge-Driven Based Performance Analysis of Robotic Manufacturing Cell for Design Improvement

2020 ◽  
Author(s):  
Tavo Kangru ◽  
Kashif Mahmood ◽  
Tauno Otto ◽  
Madis Moor ◽  
Jüri Riives
Keyword(s):  
Decision Making ◽  
Simulation Model ◽  
Product Life Cycle ◽  
Virtual Manufacturing ◽  
Parametric Models ◽  
Smart Manufacturing ◽  
Manufacturing Companies ◽  
Process Data ◽  
Estimation Process ◽  
Production Cell

Abstract Manufacturing companies must ensure high productivity and low production cost in rapidly changing market conditions. At the same time products and services are evolving permanently. In order to cope with those circumstances, manufacturers should apply the principles of smart manufacturing together with continuous processes improvement. Smart manufacturing is a concept where production is no longer highly labor-intensive and based only on flexible manufacturing systems, but production as a whole process should be monitored and controlled with sophisticated information technology, integrated on all stages of the product life cycle. Process improvements in Smart Manufacturing are heavily reliance on decisions, which can be achieved by using modeling and simulation of systems with different analyzing tools based on Big Data processing and Artificial Intelligence (AI) technologies. This study was performed to automate an estimation process and improve the accuracy for production cell’s performance evaluation. Although there have been researches performed in the same field, the substantial estimation process outcome and accuracy still need to be elaborated further. In this article a robot integrated production cell simulation framework is developed. A developed system is used to simulate production cell parametric models in the real-life situations. A set of rules and constraints are created and inserted into the simulation model. Data for the constraints were acquired by investigating industries’ best production cells performance parameters. Information was gathered in four main fields: company profile and strategy, cell layout and equipment, manufactured products process data and shortcomings of goal achievements or improvement necessary to perform. From those parametric case model, a 3D virtual manufacturing simulation model is built and simulated for achieving accurate results. The integration of manufacturing data into decision making process through advanced prescriptive analytics models is a one of the future tasks of this study. The integration makes it possible to use “best practice” data and obtained Key Performance Indicators (KPIs) results to find the optimal solutions in real manufacturing conditions. The objective is to find the best solution of robot integrated cell for a certain industry using AI enabled simulation model. It also helps to improve situation assessment and deliberated decision-making mechanism.

Digitalization of Shop Floor Management: In Blissful Ignorance of Superfluous Work

2021 ◽  
pp. 2140002
Author(s):  
John Bang Mathiasen ◽  
Henning de Haas
Keyword(s):  
Decision Making ◽  
Knowledge Sharing ◽  
Reflective Thinking ◽  
Smart Manufacturing ◽  
Shop Floor ◽  
Manufacturing Companies ◽  
Organizational Boundaries ◽  
Floor Level ◽  
Decision Making Processes ◽  
Complex Decision Making

With the purpose of understanding the extent of superfluous work and, thereby, suggesting managerial opportunities for reducing superfluous work, this paper focuses on decision-making processes at the shop floor level in digitalized manufacturing companies. Superfluous work is a kind of hidden waste and comprises the gap between necessary work and the work that is actually carried out, either on handling daily tasks at the shop floor, accomplishing decision-making processes, or implementing workarounds. By using an abductive approach, the research systematically combines a theoretical conceptualization of shop floor decision-making processes in smart-manufacturing with an empirical enquiry into a highly digitalized manufacturing company. The paper reveals superfluous work if the decision-making process involves collaboration across disciplines and/or organizational boundaries. Superfluous work occurs because of a lack of data and information to guide reflective thinking and knowledge sharing. In relation to highly complex decision-making, the ongoing implementation of workarounds also causes superfluous work. Prerequisites for reducing superfluous work are enhancing the accessibility of applicable data to guide reflective thinking and knowledge sharing at the shop floor level.

scholarly journals Connectivity as a Design Feature for Industry 4.0 Production Equipment: Application for the Development of an In-Line Metrology System

2021 ◽  
Vol 11 (3) ◽  
pp. 1312
Author(s):  
Ana Pamela Castro-Martin ◽  
Horacio Ahuett-Garza ◽  
Darío Guamán-Lozada ◽  
Maria F. Márquez-Alderete ◽  
Pedro D. Urbina Coronado ◽  
...  
Keyword(s):  
Industry 4.0 ◽  
Design Feature ◽  
Production Equipment ◽  
Smart Manufacturing ◽  
Process Data ◽  
Industrial Sectors ◽  
Advanced Manufacturing Technologies ◽  
Manufacturing Technologies ◽  
Equipment Application ◽  
The Impact

Industry 4.0 (I4.0) is built upon the capabilities of Internet of Things technologies that facilitate the recollection and processing of data. Originally conceived to improve the performance of manufacturing facilities, the field of application for I4.0 has expanded to reach most industrial sectors. To make the best use of the capabilities of I4.0, machine architectures and design paradigms have had to evolve. This is particularly important as the development of certain advanced manufacturing technologies has been passed from large companies to their subsidiaries and suppliers from around the world. This work discusses how design methodologies, such as those based on functional analysis, can incorporate new functions to enhance the architecture of machines. In particular, the article discusses how connectivity facilitates the development of smart manufacturing capabilities through the incorporation of I4.0 principles and resources that in turn improve the computing capacity available to machine controls and edge devices. These concepts are applied to the development of an in-line metrology station for automotive components. The impact on the design of the machine, particularly on the conception of the control, is analyzed. The resulting machine architecture allows for measurement of critical features of all parts as they are processed at the manufacturing floor, a critical operation in smart factories. Finally, this article discusses how the I4.0 infrastructure can be used to collect and process data to obtain useful information about the process.

scholarly journals Sustainable, Smart, and Sensing Technologies for Cyber-Physical Manufacturing Systems: A Systematic Literature Review

2021 ◽  
Vol 13 (10) ◽  
pp. 5495
Author(s):  
Mihai Andronie ◽  
George Lăzăroiu ◽  
Roxana Ștefănescu ◽  
Cristian Uță ◽  
Irina Dijmărescu
Keyword(s):  
Decision Making ◽  
Internet Of Things ◽  
Literature Review ◽  
Manufacturing Systems ◽  
Manufacturing System ◽  
Data Driven ◽  
Smart Manufacturing ◽  
Production Networks ◽  
Production Logistics ◽  
Time Production

With growing evidence of the operational performance of cyber-physical manufacturing systems, there is a pivotal need for comprehending sustainable, smart, and sensing technologies underpinning data-driven decision-making processes. In this research, previous findings were cumulated showing that cyber-physical production networks operate automatically and smoothly with artificial intelligence-based decision-making algorithms in a sustainable manner and contribute to the literature by indicating that sustainable Internet of Things-based manufacturing systems function in an automated, robust, and flexible manner. Throughout October 2020 and April 2021, a quantitative literature review of the Web of Science, Scopus, and ProQuest databases was performed, with search terms including “Internet of Things-based real-time production logistics”, “sustainable smart manufacturing”, “cyber-physical production system”, “industrial big data”, “sustainable organizational performance”, “cyber-physical smart manufacturing system”, and “sustainable Internet of Things-based manufacturing system”. As research published between 2018 and 2021 was inspected, and only 426 articles satisfied the eligibility criteria. By taking out controversial or ambiguous findings (insufficient/irrelevant data), outcomes unsubstantiated by replication, too general material, or studies with nearly identical titles, we selected 174 mainly empirical sources. Further developments should entail how cyber-physical production networks and Internet of Things-based real-time production logistics, by use of cognitive decision-making algorithms, enable the advancement of data-driven sustainable smart manufacturing.

A partner selection problem for complex product of manufacturing enterprises in supply chain

2021 ◽  
pp. 1-13
Author(s):  
Congdong Li ◽  
Yinyun Yu ◽  
Wei Xu ◽  
Jianzhu Sun
Keyword(s):  
Decision Making ◽  
Supply Chain ◽  
Fuzzy Theory ◽  
Partner Selection ◽  
Manufacturing Companies ◽  
Complex Product ◽  
Manufacturing Enterprises ◽  
Collaborative Manufacturing ◽  
Matching Degree ◽  
Decision Making Model

In order to better meet customer needs and respond to market demands more quickly, mounting number of manufacturing companies have begun to bid farewell to the traditional unitary manufacturing model. The collaborative manufacturing model has become a widely adopted manufacturing model for manufacturing companies. Aiming at the problem of partner selection for collaborative manufacturing of complex products in a collaborative supply chain environment, this paper proposes a multi-objective decision-making model that comprehensively considers the maximization of the matching degree of manufacturing capacity and the profits of supply chain, and gives the modeling process and application steps in detail. The method first uses fuzzy theory to evaluate the manufacturing capabilities of candidate collaborative manufacturing partners. Secondly, Vector Space Model (VSM) is used to calculate the matching degree of manufacturing capacity and manufacturing demand. Then, the paper studied the profit of the supply chain under the “non-cooperative” mechanism and the “revenue sharing” mechanism. Furthermore, the decision-making model is established. Finally, a simulation was carried out by taking complex product manufacturing of Gree enterprise as an example. The research results show the feasibility and effectiveness of the method.

DECISION SUPPORT FOR A SUSTAINABLE PRODUCTION IN JOB SHOP MANUFACTURING SYSTEMS

10.6036/9917 ◽  
2021 ◽  
Vol 96 (5) ◽  
pp. 455-459
Author(s):  
MAHDI NADERI ◽  
ANTONIO FERNÁNDEZ ULLOA ◽  
JOSÉ ENRIQUE ARES GÓMEZ ◽  
GUSTAVO PELÁEZ LOURIDO
Keyword(s):  
Decision Making ◽  
Decision Support ◽  
Manufacturing Systems ◽  
Manufacturing System ◽  
Job Shop ◽  
Sustainable Production ◽  
Ease Of Use ◽  
Manufacturing Companies ◽  
Strategic Decisions ◽  
Production Environments

Despite the growing importance that is being given to the concepts of sustainability in many areas, not only in industry but also in the economy and public opinion in general, until now, most research has focused, practically, on the analysis of the concepts, but has not addressed, in a comprehensive way, its impact in decision making probably due to the complex relations of interdependence between its different aspects. In this context, MAPSAM (Methodology for the Assessment of Sustainability in Manufacturing Processes and Systems) was created to help the decision-making process, allowing a conscious and transparent assessment by administrators and managers at the different levels of the structure of companies and organisations. This article explains its development and application in a "job shop" type manufacturing system with an approach that allows the integration of economic, environmental and social criteria. MAPSAM is based on the use of various techniques and tools to quantify the importance of each aspect of sustainability and it has been applied in other production environments, being implemented in different systems, analysing their ease of use and evaluating their behaviour. The objective is to show how it helps to make operational, tactical and strategic decisions in the management on these type of manufacturing companies and, specifically, in this contribution we want to highlight its versatility and applicability, by validating it in a certain type of layout. With this new application, MAPSAM increases its possibilities as an innovative instrument that allows companies to make conscious and sustainable decisions in order to be more efficient, fair, supportive and respectful of the environment. Keywords: Manufacturing System, Simulation, Decision Support, Sustainable Production, Decision-Making

Sustainable circular supplier selection and evaluation in the manufacturing sector using Pythagorean fuzzy EDAS approach

2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Chang Liu ◽  
Pratibha Rani ◽  
Khushboo Pachori
Keyword(s):  
Decision Making ◽  
Human Behavior ◽  
Circular Economy ◽  
Supplier Selection ◽  
Manufacturing Sector ◽  
Uncertain Information ◽  
Manufacturing Companies ◽  
Content Type ◽  
Sustainable Supplier Selection ◽  
Selection Of

PurposeDue to stern management policies and increased community attentiveness, sustainable supply chain management (SSCM) performs a vast component in endeavor operation and production management. Sustainable circular supplier selection (SCSS) and evaluation presented the environmental and social concerns in the fields of circular economy and sustainable supplier selection. Choosing the optimal SCSS is vital for organizations to persuade SSCM, as specified in various researches. Based on the subjectivity of human behavior, the selection of ideal SCSS often involves uncertain information, and the Pythagorean fuzzy sets (PFSs) have a huge capability to tackle strong vagueness, uncertainty and inaccuracy in the multi-criteria decision-making (MCDM) procedure. Here, a framework is developed to assess and establish suitable suppliers in the SSCM and the circular economy.Design/methodology/approachThis paper introduced an extended framework using the evaluation based on distance from average solution (EDAS) with PFSs and implemented it to solve the SCSS in the manufacturing sector. Firstly, the PFSs to handle the uncertain information of decision experts (DEs) is employed. Secondly, a novel divergence measure and parametric score function for calculating the criteria weights are proposed. Thirdly, an extended decision-making approach, known as PF-EDAS, is introduced.FindingsThe outcomes and comparative discussion show that the developed method is efficient and capable of facilitating the DEs to choose desirable SCSS. Therefore, the proposed framework can be used by organizations to assess and establish suitable suppliers in the SCSS process in the circular economy.Originality/valueSelecting the optimal sustainable circular supplier (SCS) in the manufacturing sector is important for organizations to persuade SSCM, as specified in various research. However, corresponding to the subjectivity of human behavior, the selection of the best SCS often involves uncertain information, and the PFSs have a huge capability to tackle strong vagueness, uncertainty and inaccuracy in the MCDM procedure. Hence, manufacturing companies' administrators can implement the developed method to assess and establish suitable suppliers in the SCSS process in the circular economy.

A Multilayer Taxonomy of Cost Estimation Techniques, Looking at the Whole Product Lifecycle

2017 ◽  
Vol 140 (3) ◽  
Author(s):  
Stefania Altavilla ◽  
Francesca Montagna ◽  
Marco Cantamessa
Keyword(s):  
Systematic Review ◽  
Decision Making ◽  
Life Cycle ◽  
Cost Estimation ◽  
Product Life Cycle ◽  
Recent Literature ◽  
Estimation Methods ◽  
Product Lifecycle ◽  
Conscious Decision ◽  
Decision Making Tool

Product cost estimation (PCE) still draws the attention of researchers and practitioners, even though it has been extensively discussed in the literature for more than 20 years. This is due to its central impact on the company's performance. Nowadays, the adoption of cost estimation methods seems to be limited, despite the multitude of examples and applications available. A possible reason is the multitude of approaches and techniques proposed in the literature, which, instead of representing a guide for enabling possible implementations, actually create confusion and ambiguity on their appropriateness for a particular application. Hence, this paper aims to provide a systematic review of the recent literature in the field of PCE, and intensively investigates the aspects that can enable a more conscious decision on the type of technique to be adopted. This results in the identification of five different perspectives, which can be taken simultaneously into account. By combining the different viewpoints, a new multilayer framework is derived, with a specific focus on the whole product life cycle. The proposed framework can be used as a decision-making tool by both researchers and practitioners. In fact, the former group can benefit from the new structure, as a way to identify new areas of possible research opportunities. The latter group is provided an operative guide for the application in industrial contexts.

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