Ductile Fracture Behavior of Bainite-MA Dual Phase Steels

Author(s):  
Junji Shimamura ◽  
Kyono Yasuda ◽  
Nobuyuki Ishikawa ◽  
Shigeru Endo

In order to achieve safety and reliability of the pipeline installed in seismic region, it is quite important to apply the high-strength linepipes with sufficient strain capacity against buckling and weld fracture by the seismic ground movement. Dual-phase microstructure control is an essential measure for improving strain capacity of linepipe steels. Ferrite-bainite or bainite-MA microstructures are practically applied to the linepipes for the strain-based design to achieve higher deformability which has low Y/T (Yield/Tensile strength) ratio and high uniform elongation even after pipe coating. On the other hand, dual-phase steels tend to show lower Charpy energy in the upper shelf region than single-phase steel. It is considered that void nucleation and growth is enhanced in the dual-phase steels due to the strain concentration at the boundary between two different phases, resulting in early cracking in the specimen that leads to lower Charpy energy. The Charpy energy of the bainite-MA dual-phase steels was strongly affected by the volume fraction and size of MA. In the case of Bainite-MA steels with fewer volume fraction of MA and smaller size of MA, the sample showed higher Charpy energy. Ductile fracture behavior was investigated through several kinds of Charpy impact tests in order to clarify the effect of these microstructure differences on the Charpy energy in the upper shelf region. From the SEM observation, it was found that void nucleation was enhanced in the sample with higher volume fraction of MA and larger size of MA. It is considered that the increase of boundary area that works as void nucleation site affected these results. Experimental results were mainly discussed in this paper.


2016 ◽  
Vol 56 (12) ◽  
pp. 2304-2312 ◽  
Author(s):  
Junji Shimamura ◽  
Shusaku Ota ◽  
Kyono Yasuda ◽  
Nobuyuki Ishikawa


Author(s):  
Hideyuki Kimura ◽  
Tomoyuki Yokota ◽  
Nobuyuki Ishikawa ◽  
Shinichi Kakihara ◽  
Joe Kondo

Higher grade linepipes such as grade X80 have been developed and applied to long distance pipelines in order to reduce the cost of pipeline construction by using thinner pipes than is possible with conventional grades. Service pressures have also been increased in recent years for efficient gas transportation. In addition to the requirement of higher strength, running ductile fracture should be prevented in long distance and high pressure pipelines. Resistance to ductile fracture, as evaluated by Charpy energy, is an important material property for higher grade linepipes. It has been reported that bainite single-phase steel tends to show higher Charpy energy than ferrite-bainite or bainite-MA (martensite-austenite constituent) dual-phase steels, since void nucleation is suppressed in single-phase steels compared with dual-phase steels. However, in higher grade steels with a bainite single phase, a small amount of MA grains generally remains due to the chemical stability of MA. Therefore, further reduction of MA is key to improving Charpy energy for higher grade linepipe steels. In order to achieve high Charpy energy by MA formation control, the optimum conditions of the plate manufacturing process were investigated. As a result, a high Charpy energy was achieved by the combination of controlled rolling and precise control of the accelerated cooling conditions, by which the MA phase was minimized. Based on the above investigation, grade X80 high Charpy energy linepipes were trial-produced by applying JFE Steel’s optimized accelerated cooling (ACC) system with a high cooling rate and homogeneous temperature profile. Stable higher Charpy energy was achieved by minimizing MA formation and achieving a homogeneous microstructure by advanced cooling control.



2014 ◽  
Vol 54 (4) ◽  
pp. 938-944 ◽  
Author(s):  
Takashi Matsuno ◽  
Daisuke Maeda ◽  
Hiroshi Shutoh ◽  
Akihiro Uenishi ◽  
Masayoshi Suehiro




2010 ◽  
Vol 654-656 ◽  
pp. 78-81 ◽  
Author(s):  
Seung Hyun Lee ◽  
Hu Chul Lee

The drawability of ferrite-austenite dual phase wires decreased with increasing volume fraction and decreasing mechanical stability of austenite. The interface of the martensite and ferrite was identified as the void nucleation site and the number density of voids increased with increasing austenite volume fraction. The plastic incompatibility at the interface was assumed to be the main reason for void nucleation. The ferrite-austenite dual phase steels could be drawn to a maximum true strain of 8.0 without intermediate heat treatment. The tensile strength of the drawn wires increased with increasing volume fraction of austenite or, in other words, with increasing volume fraction of transformed martensite.



2015 ◽  
Vol 74 ◽  
pp. 17-34 ◽  
Author(s):  
Takashi Matsuno ◽  
Cristian Teodosiu ◽  
Daisuke Maeda ◽  
Akihiro Uenishi


2013 ◽  
Vol 577-578 ◽  
pp. 93-96
Author(s):  
Kazutake Komori

An ellipsoidal void model for simulating ductile fracture behavior was proposed by the author [K. Komori: Mech. Mater., Vol. 60 (2013), p. 36]. The nominal fracture strain calculated from this model is slightly larger than that calculated from the finite-element void cell when the initial void volume fraction is specified. To decrease the difference, an assumption must be made that the deformation gradient of the void does not coincide with that of the matrix. This study proposes a simple relationship between the two deformation gradients that produces agreement between the nominal fracture strain calculated using the ellipsoidal void model and that using the finite-element void cell.





1999 ◽  
Vol 39 (3) ◽  
pp. 288-294 ◽  
Author(s):  
Thomas Hüper ◽  
Shigeru Endo ◽  
Nobuyuki Ishikawa ◽  
Koichi Osawa


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