Experimental and Numerical Studies of Fluid Flow Confined in Microchannel

Author(s):  
Yan Wang ◽  
Xiang Ling

The heat transfer performance of fluid flowing in a microchannel was experimentally studied, to meet the requirement of extremely high heat flux removal of microelectronic devices. There were 10 parallel microchannels with rectangular cross-section in the stainless steel plate, which was covered by a glass plate to observe the fluid flowing behavior, and another heating plate made of aluminum alloy was positioned behind the microchannel. Single phase heat transfer and fluid flow downstream the microchannel experiments were conducted with both deionized water and ethanol. Besides experiments, numerical models were also set up to make a comparison with experimental results. It is found that the pressure drop increases rapidly with enlarging Reynolds number (200), especially for ethanol. With comparison, the flow resistance of pure water is smaller than ethanol. Results also show that the friction factor decreases with Reynolds number smaller than the critical value, while increases the velocity, the friction factor would like to keep little changed. We also find that the water friction factors obtained by CFD simulations in parallel microchannels are much larger than experiment results. With heat flux added to the fluid, the heat transfer performance can be enhanced with larger Re number and the temperature rise could be weaken. Compared against ethanol, water performed much better for heat removal. However, with intensive heat flux, both water and ethanol couldn’t meet the requirement and the temperature at outlet would increase remarkably, extremely for ethanol. These findings would be helpful for thermal management design and optimization.

2014 ◽  
Vol 22 (01) ◽  
pp. 1450005 ◽  
Author(s):  
SHUICHI TORII

This paper aims to study the convective heat transfer behavior of aqueous suspensions of nanoparticles flowing through a horizontal tube heated under constant heat flux condition. Consideration is given to the effects of particle concentration and Reynolds number on heat transfer enhancement and the possibility of nanofluids as the working fluid in various heat exchangers. It is found that (i) significant enhancement of heat transfer performance due to suspension of nanoparticles in the circular tube flow is observed in comparison with pure water as the working fluid, (ii) enhancement is intensified with an increase in the Reynolds number and the nanoparticles concentration, and (iii) substantial amplification of heat transfer performance is not attributed purely to the enhancement of thermal conductivity due to suspension of nanoparticles.


Author(s):  
X. Yu ◽  
C. Woodcock ◽  
Y. Wang ◽  
J. Plawsky ◽  
Y. Peles

In this paper we reported an advanced structure, the Piranha Pin Fin (PPF), for microchannel flow boiling. Fluid flow and heat transfer performance were evaluated in detail with HFE7000 as working fluid. Surface temperature, pressure drop, heat transfer coefficient and critical heat flux (CHF) were experimentally obtained and discussed. Furthermore, microchannels with different PPF geometrical configurations were investigated. At the same time, tests for different flow conditions were conducted and analyzed. It turned out that microchannel with PPF can realize high-heat flux dissipation with reasonable pressure drop. Both flow conditions and PPF configuration played important roles for both fluid flow and heat transfer performance. This study provided useful reference for further PPF design in microchannel for flow boiling.


2013 ◽  
Vol 589-590 ◽  
pp. 559-564
Author(s):  
Xi Bing Li ◽  
Yun Shi Ma ◽  
Xun Wang ◽  
Ming Li

As a highly efficient heat transfer component, a micro heat pipe (MHP) has been widely applied to the situations with high heat flux concentration. However, a MHPs heat transfer performance is affected by many factors, among which, working fluid inventory has great influence on the security, reliability and frost resistance of its heat transfer performance. In order to determine the appropriate working fluid inventory for grooved MHPs, this paper first analyzed the working principle, major heat transfer limits and heat flux distribution law of grooved MHPs in electronic chips with high heat flux concentration, then established a mathematic model for the working fluid inventory in grooved MHPs. Finally, with distilled water being the working fluid, a series of experimental investigations were conducted at different temperatures to test the heat transfer performances of grooved MHPs, which were perfused with different inventories and with different adiabatic section lengths. The experimental results show that when the value of α is roughly within 0.40±0.05, a grooved MHP can acquire its best heat transfer performance, and the working fluid inventory can be determined by the proposed mathematic model. Therefore this study solves the complicated problem of determining appropriate working fluid inventory for grooved MHPs.


Author(s):  
P-H Chen ◽  
Z-C Chang

Hundreds of stacked wire screens are used in the regenerator matrix of a common cryocooler. The number of transfer units of such a matrix (denoted as NTUm) may well exceed 60. However, most of the earlier studies reported are limited to studies of regenerators with NTUm values less than 60, as the single-blow method was employed to measure the NTUm value of the regenerator matrix. Furthermore, in these earlier studies, the effect of heat transfer from the working fluid to the external tube and the Joule-Thomson effect were neglected. In the present study, three regenerators having high NTUm values have been constructed and a transient single-blow technique has been employed to measure the friction factor and the heat transfer performance of these regenerators. In addition, an improved model has been adopted to correct the shortcomings of the earlier studies. Empirical correlations have been provided for the relation between the friction factor and Reynolds number and between the Nusselt number and Reynolds number. The correlation with smaller NTUm values agreed well with those reported in earlier studies.


2020 ◽  
Vol 24 (6 Part A) ◽  
pp. 3601-3612
Author(s):  
Dan Zheng ◽  
Jin Wang ◽  
Yu Pang ◽  
Zhanxiu Chen ◽  
Bengt Sunden

Experimental research was conducted to reveal the effects of nanofluids on heat transfer performance in a double-tube heat exchanger. With nanoparticle weight fraction of 0.5-2.0% and Reynolds number of 4500-14500, the flow resistance and heat transfer were analyzed by using six nanofluids, i.e., CuO-water, Al2O3-water, Fe3O4-water, ZnO-water, SiC-water, SiO2-water nanofluids. Results show that SiC-water nanofluid with a weight concentration of 1.5% provides the best improvement of heat transfer performance. 1.0% CuO-water and 0.5% SiO2-water nanofluids have lower friction factors in the range of Reynolds number from 4500-14500 compared to the other nanofluids. Based on test results of heat transfer performance and flow resistance, the 1.0% CuO-water nanofluid shows a great advantage due to a relatively high heat transfer performance and a low friction factor. Finally, empirical formulae of Nusselt numbers for various nanofluids were established based on experimental data tested in the double-tube heat exchanger.


2001 ◽  
Vol 124 (2) ◽  
pp. 383-390 ◽  
Author(s):  
H. Honda ◽  
H. Takamastu ◽  
J. J. Wei

Experiments were conducted to study the effects of micro-pin-fins and submicron-scale roughness on the boiling heat transfer from a silicon chip immersed in a pool of degassed and gas-dissolved FC-72. Square pin-fins with fin dimensions of 50×50×60μm3 (width×thickness×height) and submicron-scale roughness (RMS roughness of 25 to 32 nm) were fabricated on the surface of square silicon chip 10×10×0.5mm3 by use of microelectronic fabrication techniques. Experiments were conducted at the liquid subcoolings of 0, 3, 25, and 45 K. Both the micro-pin-finned chip and the chip with submicron-scale roughness showed a considerable heat transfer enhancement as compared to a smooth chip in the nucleate boiling region. The chip with submicron-scale roughness showed a higher heat transfer performance than the micro-pin-finned chip in the low-heat-flux region. The micro-pin-finned chip showed a steep increase in the heat flux with increasing wall superheat. This chip showed a higher heat transfer performance than the chip with submicron-scale roughness in the high-heat-flux region. The micro-pin-finned chip with submicron-scale roughness on it showed the highest heat transfer performance in the high-heat-flux region. While the wall superheat at boiling incipience was strongly dependent on the dissolved gas content, it was little affected by the liquid subcooling.


2013 ◽  
Vol 135 (6) ◽  
Author(s):  
Satish G. Kandlikar ◽  
Theodore Widger ◽  
Ankit Kalani ◽  
Valentina Mejia

Flow boiling in microchannels has been extensively studied in the past decade. Instabilities, low critical heat flux (CHF) values, and low heat transfer coefficients have been identified as the major shortcomings preventing its implementation in practical high heat flux removal systems. A novel open microchannel design with uniform and tapered manifolds (OMM) is presented to provide stable and highly enhanced heat transfer performance. The effects of the gap height and flow rate on the heat transfer performance have been experimentally studied with water. The critical heat fluxes (CHFs) and heat transfer coefficients obtained with the OMM are significantly higher than the values reported by previous researchers for flow boiling with water in microchannels. A record heat flux of 506 W/cm2 with a wall superheat of 26.2 °C was obtained for a gap size of 0.127 mm. The CHF was not reached due to heater power limitation in the current design. A maximum effective heat transfer coefficient of 290,000 W/m2 °C was obtained at an intermediate heat flux of 319 W/cm2 with a gap of 0.254 mm at 225 mL/min. The flow boiling heat transfer was found to be insensitive to flow rates between 40–333 mL/min and gap sizes between 0.127–1.016 mm, indicating the dominance of nucleate boiling. The OMM geometry is promising to provide exceptional performance that is particularly attractive in meeting the challenges of high heat flux removal in electronics cooling applications.


Author(s):  
Shuichi Torii ◽  
Wen Jei Yang

A numerical study is performed to investigate unsteady, two-dimensional, incompressible laminar flow over both sides of a slot-perforated flat surface in a pulsating channel flow. Enhances is placed on the effects of the pulsating Strouhal number, the Reynolds number Re, the blockage factor, i.e., the ratio of plate thickness, d, to channel width, W, on the heat transfer performance and the velocity and thermal fields. It is found from the study that: (i) when the fluid stream is pulsated, the alternating change in the fluid flow disturbs the thermal boundary layer formed along the plate and induces mixing of the upper and lower streams of the plate downstream from the slot, resulting in an amplification of heat-transfer performance; (ii) heat transfer performance at the rear plate is induced with Re; (iii) by contrast, heat transfer performance is attenuated with an increase in the blockage factor, whose effect becomes larger in the lower region of the Reynolds number; and (iv) heat transfer performance is intensified with an increase in fSr, whose effect becomes minor in the lower region of the Reynolds number.


Author(s):  
Shuichi Torii ◽  
Wen-Jei Yang

A theoretical study is performed to investigate unsteady thermal and fluid flow transport phenomena over flat fins with heat sink, which are placed in a forced convection environment. Emphasis is placed on the effects of Reynolds number and fin pitch on heat transfer performance and velocity and thermal fields. It is found from the study that (i) in the high Reynolds number region, the alternating changes in the fluid flow take place for larger fin pitch, (ii) the alternating flow in the space area between two fins is mutually interacted by the corresponding one from the adjacent in-line plate fines, resulting in an amplification of heat transfer performance, and (iii) heat-transfer performance is intensified with a decrease in the fin pitch, whose trend becomes larger in the higher Reynolds number region considered here.


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