scholarly journals Gaps Analysis of Integrating Product Design, Manufacturing, and Quality Data in the Supply Chain Using Model-Based Defintion

2016 ◽  
Author(s):  
Asa Trainer ◽  
Thomas Hedberg ◽  
Allison Barnard Feeney ◽  
Kevin Fischer ◽  
Phil Rosche
Keyword(s):  
Supply Chain ◽  
Computer Aided Design ◽  
Data Exchange ◽  
Quality Data ◽  
Cad Tools ◽  
Data Interoperability ◽  
Geometry Model ◽  
Model Based ◽  
Computer Aided ◽  
Measuring Machine

Advances in information technology triggered a digital revolution that holds promise of reduced costs, improved productivity, and higher quality. To ride this wave of innovation, manufacturing enterprises are changing how product definitions are communicated — from paper to models. To achieve industry’s vision of the Model-Based Enterprise (MBE), the MBE strategy must include model-based data interoperability from design to manufacturing and quality in the supply chain. The Model-Based Definition (MBD) is created by the original equipment manufacturer (OEM) using Computer-Aided Design (CAD) tools. This information is then shared with the supplier so that they can manufacture and inspect the physical parts. Today, suppliers predominantly use Computer-Aided Manufacturing (CAM) and Coordinate Measuring Machine (CMM) models for these tasks. Traditionally, the OEM has provided design data to the supplier in the form of two-dimensional (2D) drawings, but may also include a three-dimensional (3D)-shape-geometry model, often in a standards-based format such as ISO 10303-203:2011 (STEP AP203). The supplier then creates the respective CAM and CMM models and machine programs to produce and inspect the parts. In the MBE vision for model-based data exchange, the CAD model must include product-and-manufacturing information (PMI) in addition to the shape geometry. Today’s CAD tools can generate models with embedded PMI. And, with the emergence of STEP AP242, a standards-based model with embedded PMI can now be shared downstream. The on-going research detailed in this paper seeks to investigate three concepts. First, that the ability to utilize a STEP AP242 model with embedded PMI for CAD-to-CAM and CAD-to-CMM data exchange is possible and valuable to the overall goal of a more efficient process. Second, the research identifies gaps in tools, standards, and processes that inhibit industry’s ability to cost-effectively achieve model-based-data interoperability in the pursuit of the MBE vision. Finally, it also seeks to explore the interaction between CAD and CMM processes and determine if the concept of feedback from CAM and CMM back to CAD is feasible. The main goal of our study is to test the hypothesis that model-based-data interoperability from CAD-to-CAM and CAD-to-CMM is feasible through standards-based integration. This paper presents several barriers to model-based-data interoperability. Overall, the project team demonstrated the exchange of product definition data between CAD, CAM, and CMM systems using standards-based methods. While gaps in standards coverage were identified, the gaps should not stop industry’s progress toward MBE. The results of our study provide evidence in support of an open-standards method to model-based-data interoperability, which would provide maximum value and impact to industry.

Semantic Interoperability of GD&T Data Through ISO 10303 Step AP242

2016 ◽  
Author(s):  
Adarsh Venkiteswaran ◽  
Sayed Mohammad Hejazi ◽  
Deepanjan Biswas ◽  
Jami J. Shah ◽  
Joseph K. Davidson
Keyword(s):  
Data Exchange ◽  
Smart Manufacturing ◽  
Context Model ◽  
Product Model ◽  
Shape Information ◽  
Computer Aided Process Planning ◽  
Model Based ◽  
Computer Aided ◽  
Iso 10303 ◽  
Manufacturing Applications

Industries are continuously trying to improve the time to market through automation and optimization of existing product development processes. Large companies vow to save significant time and resources through seamless communication of data between design, manufacturing, supply chain and quality assurance teams. In this context, Model Based Definition/Engineering (MBD) / (MBE) has gained popularity, particularly in its effort to replace traditional engineering drawings and documentations with a unified digital product model in a multi-disciplinary environment. Widely used 3D data exchange models (STEP AP 203, 214) contains mere shape information, which does not provide much value for reuse in downstream manufacturing applications. However, the latest STEP AP 242 (ISO 10303-242) “Managed model based 3D engineering” aims to support smart manufacturing by capturing semantic Product Manufacturing Information (PMI) within the 3D model and also helping with long-term archival. As a primary, for interoperability of Geometric Dimensions & Tolerances (GD&T) through AP 242, CAx Implementor Forum has published a set of recommended practices for the implementation of a translator. In line with these recommendations, this paper discusses the implementation of an AP 203 to AP 242 translator by attaching semantic GD&T available in an in-house Constraint Tolerance Graph (CTF) file. Further, semantic GD&T data can be automatically consumed by downstream applications such as Computer Aided Process Planning (CAPP), Computer Aided Inspection (CAI), Computer Aided Tolerance Systems (CATS) and Coordinate Measuring Machines (CMM). Also, this paper will briefly touch base on the important elements that will constitute a comprehensive product data model for model-based interoperability.

Computer-Aided Inspection Planning: A Multisensor High-Level Inspection Planning Strategy

2019 ◽  
Vol 19 (2) ◽  
Author(s):  
Sif Eddine Sadaoui ◽  
Charyar Mehdi-Souzani ◽  
Claire Lartigue
Keyword(s):  
Computer Aided Design ◽  
Main Concern ◽  
Laser Sensor ◽  
Inspection Planning ◽  
Research Attention ◽  
Computer Aided ◽  
Measuring Machine ◽  
High Level ◽  
Computer Aided Inspection ◽  
Touch Probe

Computer-aided inspection planning (CAIP) has gained significant research attention in the last years. So far, most CAIP systems have focused on the use of a touch probe mounted on a coordinate measuring machine (CMM). This article investigates multisensor measurement aiming to perform automatic and efficient inspection plans. High-level inspection planning, which deals with sequencing of measuring operations, is the main concern of inspection planning. This paper presents an automatic approach to generate inspection sequences by combining laser sensor and touch probe, and by giving preference to the measurement using the laser sensor if quality requirements are satisfied. The proposed approach consists of three steps. In the first step, recognition of inspection data from the computer-aided design (CAD) part model is carried out based on the concept of inspection feature (IF), and the extracted information is stored in a database. In the second step, a list of privileged scanner orientations is proposed by analyzing the accessibility of both sensors. In the third step, a sequence of operations is generated iteratively. For a given scanner orientation, the ability of the laser sensor is assessed according to an original process based on fuzzy logic model. If the laser sensor does not meet the ability requirements, touch probe ability is assessed. The proposed approach is implemented and tested on a part defined by its CAD model and specifications.

scholarly journals Upgrade and Repair of the Instrumentation Equipment on the ISS RS Simulators Using FDM 3D Printing Technology.

2021 ◽  
pp. 97-110
Author(s):  
V.V. Batrakov ◽  
A.I. Krylov ◽  
V.N. Saev ◽  
B.N. Nefyodov ◽  
V.M. Novichkov ◽  
...  
Keyword(s):  
3D Printing ◽  
Computer Aided Design ◽  
Cad Tools ◽  
Printing Technology ◽  
3D Printing Technology ◽  
Computer Aided ◽  
Aided Design

The paper presents space simulators (SS), types of instrumentation equipment installed on the workplaces of the space simulators operators (SSOPW), multi-functional display panel (MFDP), computer-aided design (CAD) tools, 3D printing technologies.

Representing Relationships in Hierarchical Assemblies

1998 ◽  
Author(s):  
Jeff Heisserman ◽  
Raju Mattikalli
Keyword(s):  
Automated Reasoning ◽  
Computer Aided Design ◽  
Design System ◽  
Design Tools ◽  
Cad Tools ◽  
Automated Generation ◽  
Aircraft Systems ◽  
Computer Aided ◽  
Aided Design ◽  
Prototype Design

Abstract Computer aided design tools are gaining popularity in industry due to their ability to model the geometric aspects of products. This has shown substantial benefit for reducing the need and expense of building physical prototypes and allowing parts and tooling to be manufactured directly from these models. However, the current capabilities in existing CAD tools for modeling assemblies are quite limited. In this paper we introduce a representation for describing interfaces between parts within hierarchical assemblies for capturing functional and physical mating relations. This representation is designed to support automated reasoning and automated generation and modification of assemblies. It is also designed for use with very large assemblies, compactly representing the interfaces of parts and assemblies that are reused within larger assemblies. We describe how this representation is used in our prototype design system, Genesis, for designing aircraft systems.

Internet-Based Delivery of CAD/CAM Capability: An Industry Case Study

1998 ◽  
Author(s):  
Simon Szykman ◽  
Ram D. Sriram
Keyword(s):  
Small Businesses ◽  
Computer Aided Design ◽  
Data Exchange ◽  
Engineering Industry ◽  
Product Development Process ◽  
The Internet ◽  
Design Data ◽  
Computer Aided ◽  
Cad Cam

Abstract This paper presents a case study in the use of the Internet as a medium for exchange of information and delivery of computer-aided design and computer-aided manufacturing (CAD/CAM) capability. The case study describes a collaboration among researchers and staff at the National Institute of Standards and Technology (NIST), and Thar Designs, Inc., a small business in Pittsburgh, PA that designs and sells high-pressure fluid pumps. The objective of this case study is to identify the needs of small businesses in engineering industry in the area of Internet-based CAD/CAM services. The Internet-based interaction performed in this study encompassed various stages in an iterative product development process, consisting of design, data exchange, manufacturability analysis, and fabrication of a prototype.

Software Development Tools to Automate CAD/CAM Systems

2014 ◽  
pp. 190-224 ◽  
Author(s):  
N. A. Fountas ◽  
A. A. Krimpenis ◽  
N. M. Vaxevanidis
Keyword(s):  
Process Planning ◽  
Computer Aided Design ◽  
Data Exchange ◽  
Computational Thinking ◽  
Product Lifecycle Management ◽  
Engineering Software ◽  
Computer Aided ◽  
Cad Cam ◽  
Manufacturing Software ◽  
Software Automation

In today’s modern manufacturing, software automation is crucial element for leveraging novel methodologies and integrate various engineering software environments such Computer aided design (CAD), Computer aided process planning (CAPP), or Computer aided manufacturing (CAM) with programming modules with a common and a comprehensive interface; thus creating solutions to cope with repetitive tasks or allow argument passing for data exchange. This chapter discusses several approaches concerning engineering software automation and customization by employing programming methods. The main focus is given to design, process planning and manufacturing since these phases are of paramount importance when it comes to product lifecycle management. For this reason, case studies concerning software automation and problem definition for the aforementioned platforms are presented mentioning the benefits of programming when guided by successful computational thinking and problem mapping.

Parametric geometry model design of a wingsuit

2020 ◽  
Vol 32 (5) ◽  
pp. 691-705
Author(s):  
Nazanin Ansari ◽  
Sybille Krzywinski
Keyword(s):  
Computer Aided Design ◽  
Early Stage ◽  
Three Dimensional ◽  
Production Costs ◽  
Process Chain ◽  
Content Type ◽  
Geometry Model ◽  
Computer Aided ◽  
2D Pattern ◽  
Aided Design

PurposeThis paper aims to introduce a process chain spanning from scanned data to computer-aided engineering and further required simulations up to the subsequent production. This approach has the potential to reduce production costs and accelerate the procedure.Design/methodology/approachA parametric computer-aided design (CAD) model of the flyer wearing a wingsuit is created enabling easy changes in its posture and the wingsuit geometry. The objective is to track the influence of geometry changes in a timely manner for following simulation scenarios.FindingsAt the final stage, the two-dimensional (2D) pattern cuts were derived from the developed three-dimensional (3D) wingsuit, and the results were compared with the conventional ones used in the first stages of the wingsuit development.Originality/valueProposing a virtual development process chain is challenging; apart from the fact that the CAD construction of a wingsuit flyer – in itself posing a complicated task – is required at a very early stage of the procedure.

Geometric Modelling and Computer-Aided Design

2009 ◽  
pp. 1-31
Author(s):  
Xun Xu
Keyword(s):  
Computer Aided Design ◽  
Data Exchange ◽  
Geometric Model ◽  
Point Of View ◽  
Geometric Modelling ◽  
Cad Systems ◽  
Cad System ◽  
Wire Frame ◽  
Computer Aided ◽  
Aided Design

One of the key activities in any product design process is to develop a geometric model of the product from the conceptual ideas, which can then be augmented with further engineering information pertaining to the application area. For example, the geometric model of a design may be developed to include material and manufacturing information that can later be used in computer-aided process planning and manufacturing (CAPP/CAM) activities. A geometric model is also a must for any engineering analysis, such as finite elopement analysis (FEA). In mathematic terms, geometric modelling is concerned with defining geometric objects using computational geometry, which is often, represented through computer software or rather a geometric modelling kernel. Geometry may be defined with the help of a wire-frame model, surface model, or solid model. Geometric modelling has now become an integral part of any computer-aided design (CAD) system. In this chapter, various geometric modelling approaches, such as wire-frame, surface, and solid modelling will be discussed. Basic computational geometric methods for defining simple entities such as curves, surfaces, and solids are given. Concepts of parametric, variational, history-based, and history-free CAD systems are explained. These topics are discussed in this opening chapter because (a) CAD was the very first computer-aided technologies developed and (b) its related techniques and methods have been pervasive in the other related subjects like computer-aided manufacturing. This chapter only discusses CAD systems from the application point of view; CAD data formats and data exchange issues are covered in the second chapter.

scholarly journals Model-Based Feature Information Network (MFIN): A Digital Twin Framework to Integrate Location-Specific Material Behavior Within Component Design, Manufacturing, and Performance Analysis

2020 ◽  
Vol 9 (4) ◽  
pp. 394-409
Author(s):  
Saikiran Gopalakrishnan ◽  
Nathan W. Hartman ◽  
Michael D. Sangid
Keyword(s):  
Information Exchange ◽  
Computer Aided Design ◽  
Data Exchange ◽  
Relevant Information ◽  
Material Behavior ◽  
Information Network ◽  
Digital Twin ◽  
Model Based ◽  
Feature Information ◽  
Damage Tolerant

AbstractThe digital transformation of manufacturing requires digitalization, including automatic and efficient data exchange. Model-based definitions (MBDs) capture digital product definitions, in order to eliminate error-prone information exchange associated with traditional paper-based drawings and to provide contextual information through additional metadata. The flow of MBDs extends throughout the product lifecycle (including the design, analysis, manufacturing, in service life, and retirement stages) and can be extended beyond the typical geometry and tolerance information within a computer-aided design. In this paper, the MBDs are extended to include materials information, via dynamic linkages. To this end, a model-based feature information network (MFIN) is created to provide a comprehensive framework that facilitates storing, updating, searching, and retrieving of relevant information across a product’s lifecycle. The use case of a damage tolerant analysis for a compressor bladed-disk (blisk) is demonstrated, in Ti-6Al-4V blade(s) linear friction welded to the Ti-6Al-4V disk, creating well-defined regions exhibiting grain refinement and high residuals stresses. By capturing the location-specific microstructure and residual stress values at the weld regions, this information is accessed within the MFIN and used for downstream damage tolerant analysis. The introduction of the MFIN framework facilitates access to dynamically evolving data for use within physics-based models (resulting in the opportunity to reduce uncertainty in subsequent prognosis analyses), thereby enabling a digital twin description of the component or system.

Computer-aided design versus sketching: An exploratory case study

2012 ◽  
Vol 26 (3) ◽  
pp. 317-335 ◽  
Author(s):  
David Veisz ◽  
Essam Z. Namouz ◽  
Shraddha Joshi ◽  
Joshua D Summers
Keyword(s):  
Design Process ◽  
Computer Aided Design ◽  
Mechanical Engineering ◽  
Computer Assisted ◽  
Cad Tools ◽  
Design Project ◽  
Computer Aided ◽  
Aided Design ◽  
The Impact

AbstractThis paper presents a preliminary comparison between the role of computer-aided design (CAD) and sketching in engineering through a case study of a senior design project and interviews with industry and academia. The design team consisted of four senior level mechanical engineering students each with less than 1 year of professional experience are observed while completing an industry sponsored mechanical engineering capstone design project across a 17 week semester. Factors investigated include what CAD tools are used, when in the design process they are implemented, the justification for their use from the students' perspectives, the actual knowledge gained from their use, the impact on the final designed artifact, and the contributions of any sketches generated. At each design step, comparisons are made between CAD and sketching. The students implemented CAD tools at the onset of the project, generally failing to realize gains in design efficiency or effectiveness in the early conceptual phases of the design process. As the design became more concrete, the team was able to recognize clear gains in both efficiency and effectiveness through the use of computer assisted design programs. This study is augmented by interviews with novice and experienced industry users and academic instructors to align the trends observed in the case study with industry practice and educational emphasis. A disconnect in the perceived capability of CAD tools was found between novice and experienced user groups. Opinions on the importance of sketching skills differed between novice educators and novice industry professionals, suggesting that there is a change of opinion as to the importance of sketching formed when recent graduates transition from academia to industry. The results suggest that there is a need to emphasize the importance of sketching and a deeper understanding as to the true utility of CAD tools at each stage of the design process.

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