Internet-Based Delivery of CAD/CAM Capability: An Industry Case Study

Author(s):  
Simon Szykman ◽  
Ram D. Sriram

Abstract This paper presents a case study in the use of the Internet as a medium for exchange of information and delivery of computer-aided design and computer-aided manufacturing (CAD/CAM) capability. The case study describes a collaboration among researchers and staff at the National Institute of Standards and Technology (NIST), and Thar Designs, Inc., a small business in Pittsburgh, PA that designs and sells high-pressure fluid pumps. The objective of this case study is to identify the needs of small businesses in engineering industry in the area of Internet-based CAD/CAM services. The Internet-based interaction performed in this study encompassed various stages in an iterative product development process, consisting of design, data exchange, manufacturability analysis, and fabrication of a prototype.

2020 ◽  
Vol 3 (2) ◽  
pp. 31-32
Author(s):  
Paul Brian S. Mendez ◽  
Rizalie N.E. Mibato

Dentistry has evolved from its origin to the present day, becoming almost entirely digitized and supervised. The digitalized dental laboratory saves time due to computer-aided design and computer-aided manufacture (CAD/CAM) technology, which will capture and display clients' tooth or teeth and gums on a 3D image on a computer screen sent to the lab.  It enables a dental lab technician to work faster and get the perfect design of the digital dental restoration. The main advantage of digitalization includes faster and improved efficiency on the turn-around time of devices, like crowns and bridges, and improved accuracy of procedures and manufactured gadgets. Digitalization Dental Laboratory (DDL) is the first to offer a digital dental lab in the city of Bacolod. The service allows laboratories to design the prosthesis digitally from in-house CAD software and email the design data provider or download the data file into a proprietary web host or server. The lab will cater to the digital needs of dental patients of the Multi-Specialty Dental Center (a sister company of DDL) and other dental clients.


Author(s):  
N. A. Fountas ◽  
A. A. Krimpenis ◽  
N. M. Vaxevanidis

In today’s modern manufacturing, software automation is crucial element for leveraging novel methodologies and integrate various engineering software environments such Computer aided design (CAD), Computer aided process planning (CAPP), or Computer aided manufacturing (CAM) with programming modules with a common and a comprehensive interface; thus creating solutions to cope with repetitive tasks or allow argument passing for data exchange. This chapter discusses several approaches concerning engineering software automation and customization by employing programming methods. The main focus is given to design, process planning and manufacturing since these phases are of paramount importance when it comes to product lifecycle management. For this reason, case studies concerning software automation and problem definition for the aforementioned platforms are presented mentioning the benefits of programming when guided by successful computational thinking and problem mapping.


Author(s):  
Robert Kirkwood ◽  
James A. Sherwood

Abstract Computer-aided design/computer-aided manufacturing/computer-aided engineering (CAD/CAM/CAE) integration offers designers, analysts, and manufacturers the opportunity to share the data throughout the product development process. Finite element (FE) meshing applications integrated with the solid model data from CAD systems represent a major subset of CAD/CAM/CAE integration. In an earlier paper, it was demonstrated that virtual persistent identifiers (VPIs) can be used to assure or repair sustained integration with successive versions of neutral-format solid models. From that article, several follow-on issues become apparent. The geometry as per the CAE model often differs from the CAD model, so even with cross-format issues resolved, significant obstacles to sustained CAD/CAE integration remain. Along with simplification, the current article investigates additional techniques for further automating the recognition of changes between CAD models, reducing the manual interaction to just a few minutes. The article goes on to demonstrate how associativity can be sustained when using current versions of neutral formats like STEP and IGES. The overall point of the paper is to show that given a precise recognition of the differences between two solid models, a generalized means of ad-hoc integration is possible. This point is demonstrated through two case studies where simplifications of the CAD geometry are made to facilitate the meshing of the part. The integration is shown to be maintained across successive versions and to address a range of simplification processing. A summary of best practices for efficiently accommodating sustained CAD/CAE integration is also presented.


Author(s):  
Robert Kirkwood ◽  
James A. Sherwood

Computer-aided design (CAD)/computer-aided manufacturing (CAM)/computer-aided engineering (CAE) integration offers designers, analysts, and manufacturers the opportunity to share data efficiently throughout the product development process. CAM for NC programing and tool design integrated with solid model data from CAD systems represents a large portion of the CAD/CAM/CAE domain. Sustained integration whereby successive changes to a CAD model are reintegrated with downstream applications is considered the most advanced and useful integration. Sustained integration is typically maintained when working in a homogeneous CAD/CAM environment. However, when working with applications that do not share a common environment (i.e., heterogeneous integration), sustained integration fails, and this lack of sustained integration can result in a loss of detailed information as a design progresses through the engineering design process. In the current paper, the authors discuss and demonstrate a novel approach to achieve sustained integration when working in heterogeneous CAD/CAM environments. After providing basic background information to establish a context, then discussing state-of-the-art and emerging solutions, the paper discusses virtual persistent identifiers as described via design change vectors (VPI/DCV). A series of three case studies shows sustained integration based on neutral formats like STEP working as well as that observed in homogeneous environments. This novel approach demonstrates success as a generic solution using common export formats from the current CAD systems and avoids the need to establish any new standards to achieve sustained integration. The paper finishes with a summary of observations learned from these case studies along with possible future research topics.


2001 ◽  
Vol 1 (2) ◽  
pp. 156-166 ◽  
Author(s):  
Hong Gu ◽  
Thomas R. Chase ◽  
Douglas C. Cheney ◽  
Thomas “Tim” Bailey ◽  
Douglas Johnson

Interoperability characterizes the ability of computer-aided design (CAD) models to accurately represent objects in concurrent engineering environments. The diagnostic set of available software for interoperability testing is described. This set is utilized to develop a visual catalog of possible interoperability errors. The value of utilizing interoperability testing software is appraised by way of a real-world case study. Numerous significant errors are identified in a suite of 140 parts. “Geometry errors” are shown to be more common than “topology errors.” The case study suggests that sensitizing the designer to the nature of typical errors leads to improvement in initial model quality. Example errors are described to illustrate their nature and how to eliminate them. Informal guidelines to improve quality upon initial design are deduced. The development of errors due to inconsistent system accuracy settings during data exchange is explored.


Author(s):  
N. A. Fountas ◽  
A. A. Krimpenis ◽  
N. M. Vaxevanidis

In today's modern manufacturing, software automation is crucial element for leveraging novel methodologies and integrate various engineering software environments such Computer aided design (CAD), Computer aided process planning (CAPP), or Computer aided manufacturing (CAM) with programming modules with a common and a comprehensive interface; thus creating solutions to cope with repetitive tasks or allow argument passing for data exchange. This chapter discusses several approaches concerning engineering software automation and customization by employing programming methods. The main focus is given to design, process planning and manufacturing since these phases are of paramount importance when it comes to product lifecycle management. For this reason, case studies concerning software automation and problem definition for the aforementioned platforms are presented mentioning the benefits of programming when guided by successful computational thinking and problem mapping.


Author(s):  
A. N. Bozhko

Computer-aided design of assembly processes (Computer aided assembly planning, CAAP) of complex products is an important and urgent problem of state-of-the-art information technologies. Intensive research on CAAP has been underway since the 1980s. Meanwhile, specialized design systems were created to provide synthesis of assembly plans and product decompositions into assembly units. Such systems as ASPE, RAPID, XAP / 1, FLAPS, Archimedes, PRELEIDES, HAP, etc. can be given, as an example. These experimental developments did not get widespread use in industry, since they are based on the models of products with limited adequacy and require an expert’s active involvement in preparing initial information. The design tools for the state-of-the-art full-featured CAD/CAM systems (Siemens NX, Dassault CATIA and PTC Creo Elements / Pro), which are designed to provide CAAP, mainly take into account the geometric constraints that the design imposes on design solutions. These systems often synthesize technologically incorrect assembly sequences in which known technological heuristics are violated, for example orderliness in accuracy, consistency with the system of dimension chains, etc.An AssemBL software application package has been developed for a structured analysis of products and a synthesis of assembly plans and decompositions. The AssemBL uses a hyper-graph model of a product that correctly describes coherent and sequential assembly operations and processes. In terms of the hyper-graph model, an assembly operation is described as shrinkage of edge, an assembly plan is a sequence of shrinkages that converts a hyper-graph into the point, and a decomposition of product into assembly units is a hyper-graph partition into sub-graphs.The AssemBL solves the problem of minimizing the number of direct checks for geometric solvability when assembling complex products. This task is posed as a plus-sum two-person game of bicoloured brushing of an ordered set. In the paradigm of this model, the brushing operation is to check a certain structured fragment for solvability by collision detection methods. A rational brushing strategy minimizes the number of such checks.The package is integrated into the Siemens NX 10.0 computer-aided design system. This solution allowed us to combine specialized AssemBL tools with a developed toolkit of one of the most powerful and popular integrated CAD/CAM /CAE systems.


Materials ◽  
2021 ◽  
Vol 14 (4) ◽  
pp. 959
Author(s):  
Verónica Rodríguez ◽  
Celia Tobar ◽  
Carlos López-Suárez ◽  
Jesús Peláez ◽  
María J. Suárez

The aim of this study was to investigate the load to fracture and fracture pattern of prosthetic frameworks for tooth-supported fixed partial dentures (FPDs) fabricated with different subtractive computer-aided design and computer-aided manufacturing (CAD-CAM) materials. Materials and Methods: Thirty standardized specimens with two abutments were fabricated to receive three-unit posterior FDP frameworks with an intermediate pontic. Specimens were randomly divided into three groups (n = 10 each) according to the material: group 1 (MM)—milled metal; group 2 (L)—zirconia; and group 3 (P)—Polyetheretherketone (PEEK). The specimens were thermo-cycled and subjected to a three-point bending test until fracture using a universal testing machine (cross-head speed: 1 mm/min). Axial compressive loads were applied at the central fossa of the pontics. Data analysis was made using one-way analysis of variance, Tamhane post hoc test, and Weibull statistics (α = 0.05). Results: Significant differences were observed among the groups for the fracture load (p < 0.0001). MM frameworks showed the highest fracture load values. The PEEK group registered higher fracture load values than zirconia samples. The Weibull statistics corroborated these results. The fracture pattern was different among the groups. Conclusions: Milled metal provided the highest fracture load values, followed by PEEK, and zirconia. However, all tested groups demonstrated clinically acceptable fracture load values higher than 1000 N. PEEK might be considered a promising alternative for posterior FPDs.


Materials ◽  
2021 ◽  
Vol 14 (14) ◽  
pp. 3819
Author(s):  
Ting-Hsun Lan ◽  
Yu-Feng Chen ◽  
Yen-Yun Wang ◽  
Mitch M. C. Chou

The computer-aided design/computer-aided manufacturing (CAD/CAM) fabrication technique has become one of the hottest topics in the dental field. This technology can be applied to fixed partial dentures, removable dentures, and implant prostheses. This study aimed to evaluate the feasibility of NaCaPO4-blended zirconia as a new CAD/CAM material. Eleven different proportional samples of zirconia and NaCaPO4 (xZyN) were prepared and characterized by X-ray diffractometry (XRD) and Vickers microhardness, and the milling property of these new samples was tested via a digital optical microscope. After calcination at 950 °C for 4 h, XRD results showed that the intensity of tetragonal ZrO2 gradually decreased with an increase in the content of NaCaPO4. Furthermore, with the increase in NaCaPO4 content, the sintering became more obvious, which improved the densification of the sintered body and reduced its porosity. Specimens went through milling by a computer numerical control (CNC) machine, and the marginal integrity revealed that being sintered at 1350 °C was better than being sintered at 950 °C. Moreover, 7Z3N showed better marginal fit than that of 6Z4N among thirty-six samples when sintered at 1350 °C (p < 0.05). The milling test results revealed that 7Z3N could be a new CAD/CAM material for dental restoration use in the future.


Materials ◽  
2021 ◽  
Vol 14 (8) ◽  
pp. 1986
Author(s):  
Andreas Koenig ◽  
Julius Schmidtke ◽  
Leonie Schmohl ◽  
Sibylle Schneider-Feyrer ◽  
Martin Rosentritt ◽  
...  

The performance of dental resin-based composites (RBCs) heavily depends on the characteristic properties of the individual filler fraction. As specific information regarding the properties of the filler fraction is often missing, the current study aims to characterize the filler fractions of several contemporary computer-aided design/computer-aided manufacturing (CAD/CAM) RBCs from a material science point of view. The filler fractions of seven commercially available CAD/CAM RBCs featuring different translucency variants were analysed using Scanning Electron Microscopy (SEM) with Energy Dispersive X-ray Spectroscopy (EDS), Micro-X-ray Computed Tomography (µXCT), Thermogravimetric Analysis (TG) and X-ray Diffractometry (XRD). All CAD/CAM RBCs investigated included midifill hybrid type filler fractions, and the size of the individual particles was clearly larger than the individual specifications of the manufacturer. The fillers in Shofu Block HC featured a sphericity of ≈0.8, while it was <0.7 in all other RBCs. All RBCs featured only X-ray amorphous phases. However, in Lava Ultimate, zircon crystals with low crystallinity were detected. In some CAD/CAM RBCs, inhomogeneities (X-ray opaque fillers or pores) with a size <80 µm were identified, but the effects were minor in relation to the total volume (<0.01 vol.%). The characteristic parameters of the filler fraction in RBCs are essential for the interpretation of the individual material’s mechanical and optical properties.


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