Towards a Standards-Based Methodology for Extending Manufacturing Process Models for Sustainability Assessment

2018 ◽  
Author(s):  
Arvind Shankar Raman ◽  
Karl R. Haapala ◽  
K. C. Morris
Keyword(s):  
Manufacturing Process ◽  
Sustainability Assessment ◽  
Building Blocks ◽  
Cnc Machining ◽  
Process Models ◽  
Machining Processes ◽  
Complex Processes ◽  
Information Models ◽  
Computer Numerically Controlled ◽  
Application Specific

Over the past decade, several efforts have characterized manufacturing processes from a sustainability perspective. In addition, frameworks, methodologies, and standards development for characterizing and linking unit manufacturing process (UMP) models to construct manufacturing system models for supporting sustainability assessment have been pursued. In this paper these research efforts are first briefly reviewed, and then, ASTM standards derived from this work are described and built upon. The contribution of this research is to demonstrate how more formalization of these prior efforts will facilitate systematic reuse of developed models by encapsulating different aspects of complex processes into reusable building blocks. The research proposes a methodology to define template UMP information models, which can further be abstracted and customized to represent an application-specific, upgraded manufacturing process. The methodology developed is based on the ASTM standards of characterizing manufacturing process for sustainability characterization. The approach is demonstrated for analyzing manual and computer numerically controlled (CNC) machining processes.

A Desktop Application for Sustainability Performance Assessment of Composed Unit-Based Manufacturing Systems

2017 ◽  
Author(s):  
Matteo M. Smullin ◽  
Zahra Iman ◽  
Karl R. Haapala
Keyword(s):  
Manufacturing Process ◽  
Manufacturing Systems ◽  
Sustainability Assessment ◽  
Information Modeling ◽  
Process Models ◽  
System Level ◽  
Manufacturing Processes ◽  
Modeling Framework ◽  
Process Flow ◽  
Desktop Application

Life cycle assessment software packages such as SimaPro, GaBi, and Umberto have become well-established tools for conducting environmental impact analysis. However, applications for broader sustainability assessment are limited. Recent research has developed an information modeling framework to compose models of unit manufacturing processes for sustainability assessment and has led to the definition of unit manufacturing process information modeling concepts. An engineer can use the framework to conduct manufacturing system-level sustainability assessments by composing models of unit manufacturing processes. Assessment results can aid engineers in selecting the superior manufacturing process flow for a given product. To demonstrate usefulness of the information framework, a prototype desktop application has been developed. The application was implemented in Windows Project Foundation (WPF) using C# as the coding language to create a graphical user interface. Mathworks MATLAB serves as the calculation engine. Unit manufacturing process models follow the framework and are read by the application, which produces a sustainability assessment for the manufacturing process flow. A manufacturing process flow for an automobile-like metal product acts is used to demonstrate the software application.

A Software Tool for Unit Process-Based Sustainable Manufacturing Assessment of Metal Components and Assemblies

2014 ◽  
Author(s):  
Ian C. Garretson ◽  
Christopher J. Eastwood ◽  
Michael D. Eastwood ◽  
Karl R. Haapala
Keyword(s):  
Manufacturing Process ◽  
Impact Analysis ◽  
Sustainability Assessment ◽  
Sustainable Manufacturing ◽  
Software Tool ◽  
Supply Chain Design ◽  
Process Models ◽  
Inventory Analysis ◽  
Unit Process ◽  
Cradle To Gate

While environmental impact analysis is standard in accordance with ISO 14040:2006 using life cycle assessment software, such as GaBi and SimaPro, software tools supporting broader sustainability assessment are limited. Recent research has developed methods for sustainable manufacturing assessment and has led to unit manufacturing process models that can be used to quantify sustainability metrics. In spite of these advances, engineering designers must apply such methods in an ad hoc manner, which increases engineering analysis time and limits the utility of sustainability assessment in early design. Thus, manufacturing process models and supporting software tool are developed to assist design for manufacturing efforts pursuing sustainability performance improvement. The software is constructed using Visual Basic to create a graphical user interface for an MS Excel calculation engine. Using unit manufacturing process models, a product sustainability assessment can be generated by chaining together a sequential manufacturing process flow. In this way, cradle-to-gate assessments can support decisions made during product, process, and supply chain design. The method combines upstream inventory analysis and in-house unit process modeling to perform cradle-to-gate sustainability assessment. The utility of the approach is demonstrated for the assessment of an aircraft-like metal product assembly.

Toward Metamodels for Composable and Reusable Additive Manufacturing Process Models

2014 ◽  
Vol 136 (6) ◽  
Author(s):  
Paul Witherell ◽  
Shaw Feng ◽  
Timothy W. Simpson ◽  
David B. Saint John ◽  
Pan Michaleris ◽  
...  
Keyword(s):  
Additive Manufacturing ◽  
Metal Powder ◽  
Manufacturing Process ◽  
Process Model ◽  
Model Development ◽  
Process Models ◽  
Powder Bed Fusion ◽  
Powder Bed ◽  
Future Work ◽  
Am Processes

In this paper, we advocate for a more harmonized approach to model development for additive manufacturing (AM) processes, through classification and metamodeling that will support AM process model composability, reusability, and integration. We review several types of AM process models and use the direct metal powder bed fusion AM process to provide illustrative examples of the proposed classification and metamodel approach. We describe how a coordinated approach can be used to extend modeling capabilities by promoting model composability. As part of future work, a framework is envisioned to realize a more coherent strategy for model development and deployment.

One Touch Workpiece Verification System for CNC Machining Using a Low-Cost Computer Vision Approach

2016 ◽  
Author(s):  
Maxwell K. Micali ◽  
Hayley M. Cashdollar ◽  
Zachary T. Gima ◽  
Mitchell T. Westwood
Keyword(s):  
Computer Vision ◽  
Low Cost ◽  
Cnc Machining ◽  
Potential Operator ◽  
Cnc Milling ◽  
Machining Processes ◽  
Loop Control ◽  
Operator Error ◽  
Verification System ◽  
Milling Machines

While CNC programmers have powerful tools to develop optimized toolpaths and machining plans, these efforts can be wholly undermined by something as simple as human operator error during fixturing. This project addresses that potential operator error with a computer vision approach to provide coarse, closed-loop control between fixturing and machining processes. Prior to starting the machining cycle, a sensor suite detects the geometry that is currently fixtured using computer vision algorithms and compare this geometry to a CAD reference. If the detected and reference geometries are not similar, the machining cycle will not start, and an alarm will be raised. The outcome of this project is the proof of concept of a low-cost, machine/controller agnostic solution that is applied to CNC milling machines. The Workpiece Verification System (WVS) prototype implemented in this work cost a total of $100 to build, and all of the processing is performed on the self-contained platform. This solution has additional applications beyond milling that the authors are exploring.

Microfluidics 4: PDMS Chip Soft Lithography v2

2021 ◽  
Author(s):  
Serhat Sevli ◽  
not provided C. Yunus Sahan
Keyword(s):  
Soft Lithography ◽  
Cost Effective ◽  
Cnc Machining ◽  
3D Printed ◽  
Low Volume ◽  
Pdms Chip ◽  
Application Specific ◽  
Lithography Technique

Microfluidics materials are of various types and application-specific. PDMS is one of the most preferred and cost-effective solutions for research and low-volume manufacturing. After having the mold, PDMS replicas are generated by a technique called soft-lithography. This protocol describes the preparation of PDMS microchannels using SU8 molds, 3D Printed resin molds, and/or metal molds by the soft lithography technique, SLA printing, or CNC machining.

scholarly journals Digitally Enabled Health Service for the Integrated Management of Hypertension: A Participatory User-Centred Design Process

2021 ◽  
Vol 18 (23) ◽  
pp. 12442
Author(s):  
Vincenzo De De Luca ◽  
Vanja Lazic ◽  
Strahil Birov ◽  
Klaus Piesche ◽  
Ozan Beyhan ◽  
...  
Keyword(s):  
Healthcare Professionals ◽  
Healthy Lifestyle ◽  
Integrated Management ◽  
Integrated Approach ◽  
Building Blocks ◽  
Process Models ◽  
Functional Requirements ◽  
Health Care Organisation ◽  
Care Organisation ◽  
It Systems

This article describes a user-centred approach taken by a group of five procurers to set specifications for the procurement of value-based research and development services for IT-supported integrated hypertension management. The approach considered the unmet needs of patients and health systems of the involved regions. The procurers established a framework for requirements and a solution design consisting of nine building blocks, divided into three domains: service delivery, devices and integration, and health care organisation. The approach included the development of questionnaires, capturing patients’ and professionals’ views on possible system functionalities, and a template collecting information about the organisation of healthcare, professionals involved and existing IT systems at the procurers’ premises. A total of 28 patients diagnosed with hypertension and 26 professionals were interviewed. The interviewees identified 98 functional requirements, grouped in the nine building blocks. A total of nine use cases and their corresponding process models were defined by the procurers’ working group. As result, a digitally enabled integrated approach to hypertension has been designed to allow citizens to learn how to prevent the development of hypertension and lead a healthy lifestyle, and to receive comprehensive, individualised treatment in close collaboration with healthcare professionals.

scholarly journals Investigations on Temperature Fields during Laser Beam Melting by Means of Process Monitoring and Multiscale Process Modelling

2014 ◽  
Vol 6 ◽  
pp. 217584 ◽  
Author(s):  
J. Schilp ◽  
C. Seidel ◽  
H. Krauss ◽  
J. Weirather
Keyword(s):  
Process Monitoring ◽  
Manufacturing Process ◽  
Computation Time ◽  
Simulation Models ◽  
Process Models ◽  
Temperature Fields ◽  
Transient Temperature ◽  
Transient Temperature Field ◽  
Laser Beam Melting ◽  
Simulation Based

Process monitoring and modelling can contribute to fostering the industrial relevance of additive manufacturing. Process related temperature gradients and thermal inhomogeneities cause residual stresses, and distortions and influence the microstructure. Variations in wall thickness can cause heat accumulations. These occur predominantly in filigree part areas and can be detected by utilizing off-axis thermographic monitoring during the manufacturing process. In addition, numerical simulation models on the scale of whole parts can enable an analysis of temperature fields upstream to the build process. In a microscale domain, modelling of several exposed single hatches allows temperature investigations at a high spatial and temporal resolution. Within this paper, FEM-based micro- and macroscale modelling approaches as well as an experimental setup for thermographic monitoring are introduced. By discussing and comparing experimental data with simulation results in terms of temperature distributions both the potential of numerical approaches and the complexity of determining suitable computation time efficient process models are demonstrated. This paper contributes to the vision of adjusting the transient temperature field during manufacturing in order to improve the resulting part's quality by simulation based process design upstream to the build process and the inline process monitoring.

A Multi-Agent Based Tool Path Planning Method for STEP-NC Compliant Milling

2010 ◽  
Vol 97-101 ◽  
pp. 3382-3386 ◽  
Author(s):  
Juan Du ◽  
Xian Guo Yan ◽  
Zhi Chen
Keyword(s):  
Path Planning ◽  
Tool Path ◽  
Data Transfer ◽  
Planning Method ◽  
Cnc Machining ◽  
Distributed Artificial Intelligence ◽  
Tool Path Planning ◽  
Machining Processes ◽  
Nc Program ◽  
Multi Agent

Today a new model of data transfer between CAD/CAM systems and CNC machines, called STEP-NC, is being developed by the ISO technical Committees. It overcomes the shortcomings of ISO 6983 by specifying machining processes rather than machine motion, using the object-oriented concept of working step. Although the STEP-NC contains abundant geometry information of part and associated process parameters, the tool path is general not included in the STEP-NC program. So before the beginning of the STEP-NC-compliant CNC machining, the tool path should be firstly designed. By analyzing the characteristic of STEP-NC data model for milling, a working step-oriented tool path planning method for milling was proposed in this paper, and the distributed artificial intelligence methods, namely collaborative multi-agent was employed to accomplish tool path planning. Firstly a multi-agent architecture was constructed to allow multiple agents to work cooperatively to realize automation of tool path planning, and then, the function of every kind of agent and the communication between the agents were all described in detail. At last, one test component was designed and simulated to demonstrate the capabilities of this research in the paper.

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