Regulatory Requirements and Perspectives on the Use of Inservice Testing Software in the Nuclear Industry

Author(s):  
Jason B. Carneal

The American Society of Mechanical Engineers (ASME) Code for Operation and Maintenance of Nuclear Power Plants (OM Code) establishes the requirements for preservice and inservice testing (IST) and examination of certain components to assess their operational readiness in light-water reactor nuclear power plants. The Code of Federal Regulations (CFR) endorses the use of the ASME OM Code in 10 CFR 50.55a(b)(3) . This paper focuses on applicable regulatory requirements and regulatory perspectives associated with the use of IST software in the nuclear industry. Paper published with permission.

Author(s):  
Jason Carneal

The American Society of Mechanical Engineers (ASME) Code for Operation and Maintenance of Nuclear Power Plants (OM Code) establishes the requirements for preservice and inservice testing and examination of certain components to assess their operational readiness in light-water reactor nuclear power plants. The Code of Federal Regulations (CFR) endorses and mandates the use of the ASME OM Code for testing air-operated valves in 10 CFR 50.55a(b)(3)(ii) and 10 CFR 50.55a(f)(4), respectively. ASME has recently approved Mandatory Appendix IV, Revision 0. NRC currently anticipates that Mandatory Appendix IV will first appear in the 2014 Edition of the ASME OM Code. Publication of the 2014 Edition of the ASME OM Code begins the NRC rulemaking process to modify 10 CFR 50.55a to incorporate the 2014 Edition of the ASME OM Code by reference. NRC staff has actively participated in the development of Mandatory Appendix IV, Revision 0, through participation in the ASME OM Code Subgroup on Air-Operated Valves (SG-AOV). The purpose of this paper is to provide NRC staff perspectives on the contents and implementation of Mandatory Appendix IV, Revision 0. This paper specifically discusses Mandatory Appendix IV, Sections IV-3100, “Design Review,” IV-3300, “Preservice Test,” IV-3400, “Inservice Test,” IV-3600, “Grouping of AOVs for Inservice Diagnostic Testing,” and IV-3800, “Risk Informed AOV Inservice Testing.” These topics were selected based on input received during NRC staff participation in the SG-AOV and other industry meetings. The goal of this paper is to provide NRC staff perspectives on the topics of most interest to NRC staff and members of the SG-AOV. Paper published with permission.


Author(s):  
Augustine A. Cardillo ◽  
Natalie M. Rodgers

The Title 10 of the Code of Federal Regulations (10 CFR) Part 52 process and unique aspects of a passive plant design have presented new challenges for the development and implementation of the American Society of Mechanical Engineers (ASME) Code for Operation and Maintenance of Nuclear Power Plants (OM Code) requirements. This paper will discuss lessons learned from the development and implementation of pre-service testing (PST) / in-service testing (IST) program plans for the AP1000® plant, for both international and domestic. Topics to be addressed include the following: • Level of detail in design certification • Treatment of unique passive plant features • Design certification commitments beyond Code requirements • Future regulatory requirements for high-risk non-safety component PST/IST • Implementation challenges for international plants Paper published with permission.


Author(s):  
Ronald C. Lippy

The nuclear industry is preparing for the licensing and construction of new nuclear power plants in the United States. Several new designs have been developed and approved, including the “traditional” reactor designs, the passive safe shutdown designs and the small modular reactors (SMRs). The American Society of Mechanical Engineers (ASME) provides specific Codes used to perform preservice inspection/testing and inservice inspection/testing for many of the components used in the new reactor designs. The U.S. Nuclear Regulatory Commission (NRC) reviews information provided by applicants related to inservice testing (IST) programs for Design Certifications and Combined Licenses (COLs) under Part 52, “Licenses, Certifications, and Approvals for Nuclear Power Plants,” in Title 10 of the Code of Federal Regulations (10 CFR Part 52) (Reference 1). The 2012 Edition of the ASME OM Code defines a post-2000 plant as a nuclear power plant that was issued (or will be issued) its construction permit, or combined license for construction and operation, by the applicable regulatory authority on or following January 1, 2000. The New Reactors OM Code (NROMC) Task Group (TG) of the ASME Code for Operation and Maintenance of Nuclear Power Plants (NROMC TG) is assigned the task of ensuring that the preservice testing (PST) and IST provisions in the ASME OM Code to address pumps, valves, and dynamic restraints (snubbers) in post-2000 nuclear power plants are adequate to provide reasonable assurance that the components will operate as needed when called upon. Currently, the NROMC TG is preparing proposed guidance for the treatment of active pumps, valves, and dynamic restraints with high safety significance in non-safety systems in passive post-2000 reactors including SMRs.


Author(s):  
Ronald C. Lippy

The purpose of this paper is to provide a general overview of the organization and content of the American Society of Mechanical Engineers (ASME) Operation and Maintenance of Nuclear Power Plants (OM) Code. This will involve a brief description of the regulatory requirements associated with Inservice Testing (IST) as well as a brief overview of the OM Code scope and requirements. This paper will discuss, in general, the regulations requiring IST as well as a brief discussion on when Preservice Testing (PST) and IST become required. A general organization of the ASME OM Code will be provided as well as general topics associated with how to determine when testing and examination intervals are established; what documentation is required; and general discussion regarding the various subsections of the OM Code and the components associated with the OM Code. Alternatives to the OM Code requirements and how to obtain these alternatives will also be provided as well as how the edition applicability of the ASME OM Code is determined. There is also discussion regarding a few general issues associated with the OM Code regarding existing reactor power plants as well as the “new builds” and advanced reactor plants and designs.


Author(s):  
Ronald Lippy

The nuclear industry is preparing for the licensing and construction of new nuclear power plants in the United States. Several new designs have been developed, including more traditional evolutionary designs, passive reactor designs, and small modular reactors (SMRs). ASME (formerly the American Society of Mechanical Engineers) provides specific codes used to perform inspections and testing, both preservice and inservice, for many of the components used in the new reactor designs. The U.S. Nuclear Regulatory Commission (NRC) reviews information provided by applicants related to inservice testing (IST) programs for design certification (DC) and combined license (COL) applications under Part 52, “Licenses, Certifications, and Approvals for Nuclear Power Plants,” of Title 10, “Energy,” of the Code of Federal Regulations (10 CFR Part 52) (Reference 1). The 2012 Edition of the ASME OM Code, Operation and Maintenance of Nuclear Power Plants, defines a post-2000 plant as a nuclear power plant that was issued (or will be issued) its construction permit, or combined license for construction and operation, by the applicable regulatory authority on or after January 1, 2000. The ASME New Reactors OM Code (NROMC) Task Group (TG) is assigned the task of ensuring that the preservice testing (PST) and inservice testing (IST) provisions in the ASME OM Code are adequate to provide reasonable assurance that pumps, valves, and dynamic restraints (snubbers) for post-2000 plants will operate when needed. Currently, the NROMC TG is preparing proposed guidance for the treatment of active pumps, valves, and dynamic restraints with high safety significance in nonsafety systems for passive post-2000 plants, including SMRs. (Note: For purposes of this paper, “post-2000 plant” and “new reactor” are used interchangeably throughout.) Paper published with permission.


Author(s):  
Fred Setzer

This paper presents a discussion of the activities ongoing within the ASME (formerly the American Society of Mechanical Engineers) Operation and Maintenance of Nuclear Power Plants (OM) Code Subgroup on Air Operated Valves (SG-AOV), along with an overview of Revision 0 of Mandatory Appendix IV, “Preservice and Inservice Testing of Active Pneumatically Operated Valve Assemblies in Light-Water Reactor Power Plants.” Paper published with permission.


Metals ◽  
2020 ◽  
Vol 10 (2) ◽  
pp. 210
Author(s):  
Sungwoo Cho ◽  
Hyun-Uk Hong ◽  
Nicholas Mohr ◽  
Marc Albert ◽  
John Broussard ◽  
...  

The advanced surface modification process is known as a promising solution to improve the performance of machine components and systems, especially for vehicles, nuclear power plants, biomedical device, etc. There have been several successful applications of water jet peening and underwater laser peening to nuclear components in Japan since 2001 which resulted in inspection and repair cost savings. The prerequisite condition for the application of the advanced surface modification process to nuclear power plants is the approval of the American Society of Mechanical Engineers (ASME) Code Case, so performance criteria and requirements (PCRs) in the ASME Code Case for repair and maintenance of nuclear power components are explained. A challenging project to apply advanced surface modification processes, such as ultrasonic nanocrystal surface modification and air laser peening to new nuclear power plants and new canisters, was created with the goal to develop a technical basis and the PCRs for ASME Section III (New Manufacturing). The results of this work will be an ASME Section III Code Case which is currently in progress. An initial draft of the new Code Case with the intermediate results of this work is introduced. Four kinds of advanced surface modification processes are explained and compared briefly.


Author(s):  
Thomas G. Scarbrough

In a series of Commission papers, the U.S. Nuclear Regulatory Commission (NRC) described its policy for inservice testing (IST) programs to be developed and implemented at nuclear power plants licensed under 10 CFR Part 52. This paper discusses the expectations for IST programs based on those Commission policy papers as applied in the NRC staff review of combined license (COL) applications for new reactors. For example, the design and qualification of pumps, valves, and dynamic restraints through implementation of American Society of Mechanical Engineers (ASME) Standard QME-1-2007, “Qualification of Active Mechanical Equipment Used in Nuclear Power Plants,” as accepted in NRC Regulatory Guide (RG) 1.100 (Revision 3), “Seismic Qualification of Electrical and Active Mechanical Equipment and Functional Qualification of Active Mechanical Equipment for Nuclear Power Plants,” will enable IST activities to assess the operational readiness of those components to perform their intended functions. ASME has updated the Operation and Maintenance of Nuclear Power Plants (OM Code) to improve the IST provisions for pumps, valves, and dynamic restraints that are incorporated by reference in the NRC regulations with applicable conditions. In addition, lessons learned from performance experience and testing of motor-operated valves (MOVs) will be implemented as part of the IST programs together with application of those lessons learned to other power-operated valves (POVs). Licensee programs for the Regulatory Treatment of Non-Safety Systems (RTNSS) will be implemented for components in active nonsafety-related systems that are the first line of defense in new reactors that rely on passive systems to provide reactor core and containment cooling in the event of a plant transient. This paper also discusses the overlapping testing provisions specified in ASME Standard QME-1-2007; plant-specific inspections, tests, analyses, and acceptance criteria; the applicable ASME OM Code as incorporated by reference in the NRC regulations; specific license conditions; and Initial Test Programs as described in the final safety analysis report and applicable RGs. Paper published with permission.


Author(s):  
William D. Rezak

One of America’s best kept secrets is the success of its nuclear electric power industry. This paper presents data which support the construction and operating successes enjoyed by energy companies that operate nuclear power plants in the US. The result—the US nuclear industry is alive and well. Perhaps it’s time to start anew the building of nuclear power plants. Let’s take the wraps off the major successes achieved in the nuclear power industry. Over 20% of the electricity generated in the United States comes from nuclear power plants. An adequate, reliable supply of reasonably priced electric energy is not a consequence of an expanding economy and gross national product; it is an absolute necessity before such expansion can occur. It is hard to imagine any aspect of our business or personal lives not, in some way, dependent upon electricity. All over the world (in 34 countries) nuclear power is a low-cost, secure, safe, dependable, and environmentally friendly form of electric power generation. Nuclear plants in these countries are built in six to eight years using technology developed in the US, with good performance and safety records. This treatise addresses the success experienced by the US nuclear industry over the last 40 years, and makes the case that this reliable, cost-competitive source of electric power can help support the economic engine of the country and help prevent experiences like the recent crisis in California. Traditionally, the evaluation of electric power generation facility performance has focused on the ability of plants to produce at design capacity for high percentages of the time. Successful operation of nuclear facilities is determined by examining capacity or load factors. Load factor is the percentage of design generating capacity that a power plant actually produces over the course of a year’s operation. This paper makes the case that these operating performance indicators warrant renewed consideration of the nuclear option. Usage of electricity in the US now approaches total generating capacity. The Nuclear Regulatory Commission has pre-approved construction and operating licenses for several nuclear plant designs. State public service commissions are beginning to understand that dramatic reform is required. The economy is recovering and inflation is minimal. It’s time, once more, to turn to the safe, reliable, environmentally friendly nuclear power alternative.


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