Bending Capacity Analyses of Corroded Pipelines

Author(s):  
Weiwei Yu ◽  
Pedro M. Vargas ◽  
Dale G. Karr

Appendix G of the ASME B31 pipeline and piping codes addresses the pressure containment capacity of pipelines and vessels with locally corroded sections. However, the ability of corroded sections to carry moment, for example in thermal loops, is not addressed in fitness-for-service codes today. This paper presents nonlinear FEA and full-scale 4-point-bend testing of pipes with locally-thinned-areas (LTAs) to simulate corrosion. The LTAs are loaded in compression, and the buckle moment is used as the carrying capacity of the corroded section. The nonlinear FEA is found to match the experimental results, validating this methodology for computing moment capacity in corroded sections. Significant secondary effects were found to affect the testing results. This paper identifies and quantifies these effects. Also, somewhat contrary to intuition, internal pressure is demonstrated to adversely affect the bending capacity for the intermediate-low D/t ratio (17.25) pipe tested.

Author(s):  
Weiwei Yu ◽  
Pedro M. Vargas ◽  
Dale G. Karr

Appendix G of the ASME B31 pipeline and piping codes addresses the pressure containment capacity of pipelines and vessels with locally corroded sections. However, the ability of corroded sections to carry moment, for example, in thermal loops, is not addressed in fitness-for-service codes today. This paper presents nonlinear Finite Element Analysis (FEA) and full-scale 4-point-bend testing of pipes with locally-thinned-areas (LTAs) to simulate corrosion. The LTAs are loaded in compression, and the buckle moment is used as the carrying capacity of the corroded section. The nonlinear FEA is found to match the experimental results, validating this methodology for computing moment capacity in corroded sections. Significant secondary effects were found to affect the testing results. This paper identifies and quantifies these effects. Also, somewhat contrary to intuition, internal pressure is demonstrated to adversely affect the bending capacity for the intermediate-low D/t ratio (17.25) pipe tested.


1999 ◽  
Vol 121 (4) ◽  
pp. 237-241 ◽  
Author(s):  
M. Mohareb ◽  
D. W. Murray

An analytical expression is derived for the prediction of fully plastic moment capacity of pipes subjected to axial loading and internal pressure. The expression is based on the von Mises yield criterion. The expression predicts pipe moment capacities that are in good agreement with full-scale experimental results. A universal nondimensional moment versus effective axial force-pressure interaction diagram is developed for the design of elevated pipe lines.


Author(s):  
Takashi Sato ◽  
Yoshiki Mikami ◽  
Masahito Mochizuki ◽  
Nobuhisa Suzuki ◽  
Masao Toyoda

It is important to determine the bending capacity of linepipes for strain-based design. Several empirical formulas have been proposed in order to evaluate the bending capacity of linepipes, which are presented in terms of the D/t ratio, the internal pressure, the yield ratio and the material strength. FEAs considering these parameters have been performed, however, it has been reported that the results do not always agree with experimental results. It has already been clarified that the geometric imperfections must be considered so that two types of results agree. This paper presents the results of a parametric study examining the effect of geometric imperfections on the bending capacity of linepipes. In addition, the effect of combining two or all of three types of geometric imperfections on the bending capacity was also investigated. When a single imperfection was taken into consideration in the FE models, it was quantitatively clarified that the bending capacity of linepipes improves with a decreasing geometric imperfection. Moreover, when combined geometric imperfections were taken into consideration in the FE models, it was also clarified that the largest imperfection tends to dominate the results and the smallest imperfection does not necessarily affect the bending capacity of the linepipes.


Author(s):  
Rainer Hamann ◽  
Uwe Zerbst

The recently developed European flaw assessment procedure SINTAP is applied to a total of 88 full scale pipe tests (burst tests) with through-wall and surface cracks subjected to internal pressure. Based on the experimental results various analysis levels of SINTAP are discussed with respect to their potential for predicting the failure loads and the margins of conservatism. Different shape functions from Newman & Raju, Zahoor and API 579 were used for the assessment.


Author(s):  
Dmitry A. Neganov ◽  
◽  
Victor M. Varshitsky ◽  
Andrey A. Belkin ◽  
◽  
...  

The article contains the comparative results of the experimental and calculated research of the strength of a pipeline with such defects as “metal loss” and “dent with groove”. Two coils with diameter of 820 mm and the thickness of 9 mm of 19G steel were used for full-scale pipe sample production. One of the coils was intentionally damaged by machining, which resulted in “metal loss” defect, the other one was dented (by press machine) and got groove mark (by chisel). The testing of pipe samples was performed by applying static internal pressure to the moment of collapse. The calculation of deterioration pressure was carried out with the use of national and foreign methodical approaches. The calculated values of collapsing pressure for the pipe with loss of metal mainly coincided with the calculation experiment results based on Russian method and ASME B31G. In case of pipe with dent and groove the calculated value of collapsing pressure demonstrated greater coincidence with Russian method and to a lesser extent with API 579/ASME FFS-1. In whole, all calculation methods demonstrate sufficient stability of results, which provides reliable operation of pipelines with defects.


1967 ◽  
Vol 89 (3) ◽  
pp. 333-338 ◽  
Author(s):  
F. J. Witt ◽  
R. C. Gwaltney ◽  
R. L. Maxwell ◽  
R. W. Holland

A series of steel models having single nozzles radially and nonradially attached to a spherical shell is presently being examined by means of strain gages. Parameters being studied are nozzle dimensions, length of internal nozzle protrusions, and angles of attachment. The loads are internal pressure and axial thrust and moment loadings on the nozzle. This paper presents both experimental and theoretical results from six of the configurations having radially attached nozzles for which the sphere dimensions are equal and the outside diameter of the attached nozzle is constant. In some instances the nozzle protrudes through the vessel.


2014 ◽  
Vol 136 (6) ◽  
Author(s):  
Gongfeng Jiang ◽  
Gang Chen ◽  
Liang Sun ◽  
Yiliang Zhang ◽  
Xiaoliang Jia ◽  
...  

Experimental results of uniaxial ratcheting tests for stainless steel 304 (SS304) under stress-controlled condition at room temperature showed that the elastic domain defined in this paper expands with accumulation of plastic strain. Both ratcheting strain and viscoplastic strain rates reduce with the increase of elastic domain, and the total strain will be saturated finally. If the saturated strain and corresponded peak stress of different experimental results under the stress ratio R ≥ 0 are plotted, a curve demonstrating the material shakedown states of SS304 can be constituted. Using this curve, the accumulated strain in a pressure vessel subjected to cyclic internal pressure can be determined by only an elastic-plastic analysis, and without the cycle-by-cycle analysis. Meanwhile, a physical experiment of a thin-walled pressure vessel subjected to cyclic internal pressure has been carried out to verify the feasibility and effectiveness of this noncyclic method. By comparison, the accumulated strains evaluated by the noncyclic method agreed well with those obtained from the experiments. The noncyclic method is simpler and more practical than the cycle-by-cycle method for engineering design.


Author(s):  
David Song ◽  
Ashish Gupta ◽  
Chia-Pin Chiu

This paper presents the current-carrying-capacity (CCC) characterization of a land-grid-array type microprocessor socket. This CCC study has been performed using both computational modeling and experiments using infrared camera. A subsequent risk assessment was performed against the maximum allowed temperature at the point of pressure contact of socket pin for the use-condition socket pin current and motherboard temperature. The results from the modeling and the experimental results are compared.


2017 ◽  
Vol 79 (5) ◽  
Author(s):  
Nahushananda Chakravarthy ◽  
Sivakumar Naganathan ◽  
Jonathan Tan Hsien Aun ◽  
Sreedhar Kalavagunta ◽  
Kamal Nasharuddin Mustapha ◽  
...  

Cold formed steel differ from hot rolled steel by its lesser thickness and weight. The cold formed steel applicable in roof purlin, pipe racks and wall panels etc. Due its lesser wall thickness the cold formed steel member subjected to buckling. The enhancement of load carrying capacity of the cold formed steel member can be achieved by external strengthening of CFRP. In this study cold formed channel members connected back to back to form I shaped cross section using screws. These built up beam members were 300mm, 400mm and 500mm in length with 100mm screw spacing and edge distance of 50mm were chosen for testing. CFRP fabric cut according to length, width of built up beams and wrapped outer surface of beam using epoxy resin. Experiments were carried out in two sets firstly plain built up beams and secondly CFRP wrapped beams. The test results shows that increased load carrying capacity and reduction in deflection due to CFRP strengthening. Experimental results were compared with AISI standards which are in good agreement. Experimental results shows that CFRP strengthening is economic and reliable.


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