Effect of Heat Treatment on Structural and Mechanical Properties of Alloyed Fused Alumina

Heat treatment of ceramic-bond grinding tools during manufacture takes place at temperature of abrasive grains up to 1250 °C, which results in variation of their phase composition, structure, and strength. Similar phenomena may take place during grinding caused by the occurring high-temperature processes. It primarily pertains to alloyed fused alumina. X-ray and topography testing, as well as studying of micromechanical properties made it clear that structural performance, material strength, and fracture pattern of single grains of Ti-containing fused alumina affected by temperature depend on the type and ratio of alloy additives in alumina and on the decomposition level of the Ti2O3 solid solution. In terms of aggregate properties, purple varieties of Cr-Ti fused alumina featuring the minimum TiO2/Cr2O3 ratio of 1.5 in the solid solution after heat treatment are preferable.

Analytical model of bolt shear resistance considering progressive yield of surrounding material

Existing analytical models usually fail to match with the actual conditions due to ignoring the nonlinear behavior of the surrounding material reaction force, which changes progressively with the joint shear displacement from elastic stage to yield stage. To tackle this problem, this study proposes a new analytical model to describe the bolt deformation and bolt contribution from elastic stage to plastic stage. The developed model is verified by available experimental direct shear tests of bolted joints and compared with existing models. Then, based on this model, the effects of the joint dilation angle, the bolt installation angle, the friction angle, and the surrounding material strength on bolt contribution are also analyzed and its implication is further discussed. Our results show that the proposed model can precisely describe the evolution of bolt contribution from elastic stage to plastic stage. Compared with surrounding material strength, the augmentation of the joint dilation angle and friction angle is more beneficial to increase the bolt contribution and the optimal installation angle. The work presented is to attempt to provide a reference for the understanding of bolting mechanism of jointed rock mass, the development of bolting theories and the practice of bolting engineering.

Compressive Fatigue Behaviour of High-Strength Concrete and Mortar: Experimental Investigations and Computational Modelling

A high-strength concrete and mortar subjected to compressive fatigue loading were comparatively investigated using experimental and computational techniques. The focus of the investigations was on the influence of the coarse aggregate in high-strength concrete. Accordingly, the fatigue behaviour was analysed experimentally using the macroscopic damage indicators strain, stiffness and acoustic emission hits. The results clearly show differences in the fatigue behaviour between the concrete and the mortar, especially at the lower stress level investigated. The basalt coarse aggregate here improves the fatigue behaviour of the concrete. Indication of a negative effect can be seen at the higher stress level. A finite element approach with a gradient-enhanced equivalent strain-based damage model combined with a fatigue model was used for the computational simulation of the fatigue behaviour. The damage model includes a differentiation between tension and compression. The fatigue model follows the assumption of the reduction in the material strength based on the accumulated gradient-enhanced equivalent strains. A random distribution of spherically shaped basalt aggregates following a given particle size distribution curve is used for the simulation of concrete. The comparison of the experimentally and computationally determined strain developments of the concrete and mortar shows very good agreement.

Вариационный подход к определению динамической прочности материала

The problem of the determination of material strength properties through the Kolsky experimental technique is considered. Small size specimens of M1 copper alloy are tested on a split Hopkinson pressure bars equipment. The experimental data of tensile tests observed under both dynamic and quasi-static conditions are analysed within the framework of the incubation time criterion and the Sign-Perturbed Sums method. It is shown that the influence of a test performance error is considered in the data treatment procedure based on the developed method.

GENERAL ANALYSIS OF STRESS AND DEFORMATION OF PARTS MOVING WITH HIGH VELOCITY IN A LIQUID OR GAS (REVIEW ARTICLE)

The article provides an analytical review and analysis of stresses and deformations of parts moving at high speeds in a liquid or gas. The working conditions of materials and parts of turbines (blades, rotor and casing) operating at high temperatures and loads are analyzed. The main ways of solving the problem of ensuring the strength of such parts are presented. The main ways to solve the problem of reliability of parts or the product as a whole are given: mathematical modeling (calculated determination of strength, durability and reliability); physical modeling (model testing); testing of full-scale products in reproducible real or operational conditions.It is impossible to speak about the strength of a part only from the calculation of deformations and stresses, even taking into account their change over time, so it is necessary to have strength criteria that establish the relationship between the strength parameters. It is emphasized that in the general case, the criterion of strength should answer the question: will the part collapse or not with the known laws of change in time of stresses, strains and temperatures It is shown that the considered standard characteristics of creep and long-term strength can be directly used in calculations only for those parts in which the uniaxial stress state at constant stresses and temperature is realized, when the working conditions of the material fully meet the test conditions of materials.An analytical view of deformation diagrams is considered as the main means of carrying out practical calculations of material strength. It is shown that in order to determine the stresses and strains in parts that move at high speeds in a liquid or gas, it is necessary to take into account the model of parts exploitation, the processes of creep and thermal fatigue of the material, and the unsteadiness of load processes. Keywords: stresses and deformations of turbine parts; deformation diagram; operating model of turbine parts; creep and thermal fatigue; nonstationarity of loading processes

Friction Stir Processing of Additively Manufactured Ti-6Al-4V Alloy: Structure Modification and Mechanical Properties

This work explores the possibility of using friction stir processing to harden the Ti-6Al-4V titanium alloy material produced by wire-feed electron beam additive manufacturing. For this purpose, thin-walled workpieces of titanium alloy with a height of 30 cm were printed and, after preparation, processed with an FSW-tool made of heat-resistant nickel-based superalloy ZhS6U according to four modes. Studies have shown that the material structure and properties are sensitive to changes in the tool loading force. In contrast, the additive material’s processing direction, relative to the columnar grain growth direction, has no effect. It is shown that increasing the axial load leads to forming a 𝛽-transformed structure and deteriorates the material strength. At the same time, compared to the additive material, the ultimate tensile strength increase during friction stir processing can achieve 34–69%.

Joining of hybrid semi-finished products from sheet metal by orbital forming

Contrary demands like a reduction of carbon dioxide emissions and an increase in functionality are facing the manufacturing industry with growing challenges. When processing functional components, like synchronizer rings, conventional process chains, like shearing and subsequent joining, are reaching their limits due to an increased complexity of the components and a lack in efficiency, referring to the long process time. To meet these challenges, the strategy of lightweight construction combines the application of lightweight materials with efficient manufacturing processes and an innovative product design. One possibility within lightweight construction is the utilization of load-adapted hybrid components, featuring different material strength classes. In previous research, the process of orbital forming is used to manufacture semi-finished products with a varying thickness profile due to the specific radial material flow. This material flow should now be used to realize a permanent joint between materials of two different strength levels. Therefore, the process of orbital forming is modified to manufacture hybrid semi-finished products from a dual-phase steel DP600 and a naturally rigid aluminum alloy EN AW 5754, both with an initial thickness of 2.0 mm. Different joint geometries are cut by laser into a steel ring and the part is coaxially positioned around a basic aluminum disc inside a die and subsequently formed. The joint is investigated regarding the geometrical and mechanical properties, comparing a radial cross-section and the micro hardness distribution. In order to reveal the potential of orbital forming for a combined forming and joining operation, the axial as well as the peeling strength of the multi-material components are investigated and evaluated.