Laboratory Visualization of Gravity Fluid Displacement in Well Annulus Affected by Sustained Casing Pressure

2015 ◽  
Author(s):  
Efecan Demirci ◽  
Andrew K. Wojtanowicz
Keyword(s):  
Injection Rate ◽  
Fluid Displacement ◽  
Two Fluids ◽  
Gas Leak ◽  
Displacement Experiments ◽  
Sustained Casing Pressure ◽  
Petroleum Wells ◽  
Casing Pressure ◽  
Well Cement ◽  
Synthetic Clay

Sustained Casing Pressure (SCP) in petroleum wells poses environmental risk and needs to be removed using either downhole intervention or annular intervention methods. The latter method involves displacing the annular fluid above the top of the gas-leaking well cement with a heavy fluid to increase the hydrostatic pressure and stop the gas leak. Past field applications of the method failed — most likely due to incompatibility of the two fluids. In this study, a see-through scaled-down hydraulic analog of the well’s annulus was designed and used for video-taped displacement experiments with clear synthetic-clay muds and heavy (kill) fluids. The results show that only immiscible hydrophobic kill fluids provide effective displacement. The study demonstrates importance of controlled injection of the kill fluid to set out efficient buoyant settling and prevent initial dispersion. A side- (versus top-) injection geometry and the injection rate data are analyzed to develop empirical correlation of maximum injection rate for a given properties of the two fluids.

Risk and Remediation of Irreducible Casing Pressure at Petroleum Wells

2014 ◽  
pp. 155-180 ◽  
Author(s):  
Andrew K. Wojtanowicz
Keyword(s):  
Oil Well ◽  
Gas Migration ◽  
Excessive Pressure ◽  
Wet Gas ◽  
Regulatory Approach ◽  
Sustained Casing Pressure ◽  
Small Cracks ◽  
Petroleum Wells ◽  
Casing Pressure ◽  
Well Cement

Oil well cement problems such as small cracks or channels may result in gas migration and lead to irreducible pressure at the casing head. Irreducible casing pressure also termed, Sustained Casing Pressure (SCP) is hazardous for a safe operation and the affected wells cannot be terminated without remedial operations. It is believed that even very small leaks might lead to continuous emissions of gas to the atmosphere. In the chapter, the author describes physical mechanisms of irreducible casing pressure and qualifies the associated risk by showing statistical data from the Gulf of Mexico and discussing the regulatory approach. This chapter also introduces a new approach to evaluate risk of casing pressure by computing a probable rate of atmospheric emissions from wells with failed casing heads resulting from excessive pressure. Also presented is a new method for assessing potential for self-plugging of such wells flowing wet gas as the gas migration channels could be plugged off by the condensate.

Study of Ultrasonic Logs and Seepage Potential on Sandwich Sections Retrieved from a North Sea Production Well

2021 ◽  
pp. 1-15
Author(s):  
Hans Joakim Skadsem ◽  
Dave Gardner ◽  
Katherine Beltrán Jiménez ◽  
Amit Govil ◽  
Guillermo Obando Palacio ◽  
...  
Keyword(s):  
Gas Flow ◽  
Fluid Migration ◽  
Production Well ◽  
Offshore Production ◽  
Extensive Test ◽  
Sustained Casing Pressure ◽  
Zonal Isolation ◽  
Seepage Characteristics ◽  
Casing Pressure ◽  
Well Cement

Summary Important functions of well cement are to provide zonal isolation behind casing strings and to mechanically support and protect the casing. Experience suggests that many wells develop integrity problems related to fluid migration or loss of zonal isolation, which often manifest themselves in sustained casing pressure (SCP) or surface casing vent flows. Because the characteristic sizes of realistic migration paths are typically only on the order of tens of micrometers, detecting, diagnosing, and eventually treating migration paths remain challenging problems for the industry. As part of the recent abandonment operation of an offshore production well, sandwich joints comprising production casing, annulus cement, and intermediate casing were cut and retrieved to surface. Two of these joints were subjected to an extensive test campaign, including surface relogging, chemical analyses, and seepage testing, to better understand the ultrasonic-log response and its potential connection to rates of fluid migration. One of the joints contained an apparently well-defined top of cement (TOC) with settled barite on top. Although the settled material initially provided a complete seal against gas flow, the sealing capability was irreversibly lost as part of subsequent testing. The two joints have effective microannuli sizes in the range of tens of micrometers, in agreement with previous reports on SCP buildup in wells. On a local scale, however, we observed significant variations in cement quality from both the log results and the seepage testing. Further, we found qualitatively very good correlations between seepage-test results and the log results for the bond between cement and casings. The best bonded cement was found directly above a production casing collar, where a short segment of well-bonded cement prevented measurable steady-state seepage of nitrogen. Additional tests involving internal pressurization of the production casing suggested that certain annular-seepage characteristics are well-described by an effective microannulus at the cement/casing interfaces. We consider the two sandwich joints to be highly representative and relevant for similar mature wells that are to be abandoned.

Pilot-Scale Experimental Study and Mathematical Modeling of Buoyant Settling of Immiscible Heavy Fluid in Mud To Stop Annular-Gas Migration Above Leaking Cement

SPE Journal ◽  
2017 ◽  
Vol 23 (01) ◽  
pp. 186-204
Author(s):  
Efecan Demirci ◽  
Andrew K. Wojtanowicz
Keyword(s):  
Pressure Change ◽  
Pilot Scale ◽  
Injection Rate ◽  
Gas Migration ◽  
Heavy Fluid ◽  
Process Measures ◽  
Gas Leakage ◽  
Two Fluids ◽  
High Dependency ◽  
Casing Pressure

Summary Annular casing pressure (ACP) is defined as the accumulated pressure on the casing head. If pressure returns after bleed-down, then the casing annulus is said to be showing sustained casing pressure (SCP). SCP is caused by late gas migration in the annular-fluid column above the top of leaking cement and may result in atmospheric emissions or underground blowouts. Removal of SCP is required in places where SCP is regulated, particularly before the well-plugging and abandonment operations. Annular-intervention methods for SCP removal, which are less expensive than the conventional downhole-intervention methods, typically involve injecting heavy fluid into the affected annulus that would displace the annular fluid (AF), balance the pressure at the top of cement, and stop the gas leakage. Previous studies stated that the use of immiscible combinations of two fluids is more effective for the purpose; however, inattentive applications may result in excessive use of heavy fluid. In this study, a 20-ft carbon-steel pilot-well annulus was manufactured and used for displacement experiments with various water-based drilling muds and heavy fluids with different properties. Pressure-change data were collected from four different levels of the annulus, and volumes of fluids going in and out of the annulus were measured. Experiments indicated the formation of a mixture zone that would build bottoms up and expand during ongoing displacement. The proposed pressure-buildup model suggests an exponential distribution of density of this zone, and shows its high dependency on fluids’ properties and injection rate. The mathematical models were also converted into dimensionless process measures and proposed for use in real-well applications. The study demonstrates the viability and recommends the correct application of the method.

Avoiding Sustained Casing Pressure in Gas wells using Self Healing Cement

2011 ◽  
Author(s):  
Salim Taoutaou ◽  
Jorge Andres Vargas Bermea ◽  
Pietro Bonomi ◽  
Bassam Elatrache ◽  
Christian Pasturel ◽  
...  
Keyword(s):  
Self Healing ◽  
Gas Wells ◽  
Sustained Casing Pressure ◽  
Casing Pressure

Sustained Casing Pressure Calculation of A Annulus Induced by Downhole Operation Load

2012 ◽  
Vol 430-432 ◽  
pp. 2067-2070
Author(s):  
Zhang Zhi ◽  
Tai Ping Xiao ◽  
Zheng Mao Chen ◽  
Tai He Shi
Keyword(s):  
Internal Pressure ◽  
Safety Evaluation ◽  
Calculation Model ◽  
Extrusion Force ◽  
External Diameter ◽  
Gas Well ◽  
Seal Failure ◽  
Theoretical Support ◽  
Sustained Casing Pressure ◽  
Casing Pressure

Currently the annulus pressure of gas well becomes more common, so the safe production of several wells has been seriously affected. The annulus pressure mechanism is relatively complex, and it can be approximately classified into annulus pressure induced by temperature effect, by ballooning effect and by leakage or seal failure etc. The article mainly focuses on the annulus pressure mechanism induced by ballooning effect and the corresponding calculation model. For the tubing column with two ends fixed and closed, when tubing internal pressure is larger than the external extrusion force, the external diameter of the tubing column balloons (i.e. ballooning effect). It reduces the annular volume between the tubing and the casing, and consequentially induces annulus pressure. Based on the fundamental theory of elastic-plastic mechanics, the tubing column is simplified into the thin walled cylinder so as to deduce the relation models between the internal pressure and its swell capacity and A annulus pressure value, which provide theoretical support for safety evaluation on annulus pressure and the next treatment program.

Successful Remediation of Sustained Casing Pressures in Gas Cap Injector Wells with the Use of Flexible and Self Healing System

2021 ◽  
Author(s):  
Bipin Jain ◽  
Abhijeet Tambe ◽  
Dylan Waugh ◽  
Moises MunozRivera ◽  
Rianne Campbell
Keyword(s):  
Self Healing ◽  
Injection Wells ◽  
Coiled Tubing ◽  
Cement System ◽  
Sustained Casing Pressure ◽  
Casing Pressure ◽  
New Generation ◽  
Prudhoe Bay ◽  
Production Tubing

Abstract Several injection wells in Prudhoe Bay, Alaska exhibit sustained casing pressure (SCP) between the production tubing and the inner casing. The diagnostics on these wells have shown communication due to issues with casing leaks. Conventional cement systems have historically been used in coiled-tubing-delivered squeeze jobs to repair the leaks. However, even when these squeeze jobs are executed successfully, there is no guarantee in the short or long term that the annular communication is repaired. Many of these injector wells develop SCP in the range of 300-400 psi post-repair. It has been observed that the SCP development can reoccur immediately after annulus communication repair, or months to years after an injector well is put back on injection. Once SCP is developed the well cannot be operated further. A new generation of cement system was used to overcome the remedial challenge presented in these injector wells. This document provides the successful application of a specialized adaptive cement system conveyed to the problematic zone with the advantage of using coiled tubing equipment for optimum delivery of the remedial treatment.

Resin Squeeze Operation to Successfully Seal Micro-Channels and Eliminate Sustained Casing Pressure of a Sour Gas Well

2021 ◽  
Author(s):  
Ying Wang ◽  
Xin Zheng ◽  
Li Li ◽  
Jianbo Yuan ◽  
Minh Vo ◽  
...  
Keyword(s):  
Good Condition ◽  
Water Injection ◽  
Injection Rate ◽  
Gas Well ◽  
Wellhead Pressure ◽  
Low Viscosity ◽  
Resin Injection ◽  
Micro Channels ◽  
Sustained Casing Pressure ◽  
Sour Gas

Abstract This paper describes the successful resin squeeze operation to seal off a micro-annulus between the 7" and 9-5/8" casings on a sour gas well located in Sichuan Basin, China. Integrated plug and abandonment were also essential to eliminate the risk of potential H2S exposure presented to the residents around this area. Resin, as a new alternative sealing technology, was technically evaluated, laboratory tested, and then chosen for squeezing into a micro-annulus to stop gas migration for its solids-free and low-viscosity properties compared to a conventional cement. The squeeze job was designed by taking the casing yield strength as the pressure limit (Confirmed by caliper log the casing was in good condition) and determining the resin pumping volume based on estimated resin squeeze volume and the remaining resin plug length. A "Braden-head" squeeze method was selected considering the low injection rate observed during the water injection test. Both stage-up and stage down squeezing techniques (hesitation squeeze of increasing and decreasing wellhead pressure stage by stage) were performed to maximize the injected volume of the resin sealant. A total of 800 L of 9.16 lb/gal resin was placed into a 4 ft milled interval, and 50 L were successfully squeezed into the 7" × 9-5/8" casing annulus. An operational learning was that resin injection is greatly improved during the stage-down process while keeping the casing annulus open. Evidence that the micro-annulus leak path had been sealed was an observation of 0 psi on the 7" × 9-5/8" casing annulus after resin fully set. The method of locating the optimal spot to squeeze resin involved noise logging to analyze for a potential gas source in the annulus. The post job results confirmed that resin acts effectively as an annular barrier in the repair of gas leaks in the small volume situations where micro-annulus exists in the cement sheath. For large voids such as inside 7" casing, a combination of cement plug plus mechanical barrier is recommended to be placed directly above resin plugs to complete permanent plug and abandonment of the wellbore.

Implementation of Factory Cementing Concept in the High-Intensity Drilling Environment of Khazzan, Sultanate of Oman

2021 ◽  
Author(s):  
Emmanuel Therond ◽  
Yaseen Najwani ◽  
Mohamed Al Alawi ◽  
Muneer Hamood Al Noumani ◽  
Yaqdhan Khalfan Al Rawahi ◽  
...  
Keyword(s):  
Shallow Water ◽  
High Intensity ◽  
Sultanate Of Oman ◽  
Cement Slurry ◽  
Short Term ◽  
Lost Circulation ◽  
Well Integrity ◽  
Sustained Casing Pressure ◽  
Zonal Isolation ◽  
Casing Pressure

Abstract The Khazzan and Ghazeer gas fields in the Sultanate of Oman are projected to deliver production of gas and condensate for decades to come. Over the life of the project, around 300 wells will be drilled, with a target drilling and completion time of 42 days for a vertical well. The high intensity of the well construction requires a standardized and robust approach for well cementing to deliver high-quality well integrity and zonal isolation. The wells are designed with a surface casing, an intermediate casing, a production casing or production liner, and a cemented completion. Most sections are challenging in terms of zonal isolation. The surface casing is set across a shallow-water carbonate formation, prone to lost circulation and shallow water flow. The production casing or production liner is set across fractured limestones and gas-bearing zones that can cause A- and B-Annulus sustained casing pressure if not properly isolated. The cemented completion is set across a high-temperature sandstone reservoir with depletion and the cement sheath is subjected to very high pressure and temperature variations during the fracturing treatment. A standardized cement blend is implemented for the entire field from the top section down to the reservoir. This blend works over a wide slurry density and temperature range, has expanding properties, and can sustain the high temperature of the reservoir section. For all wells, the shallow-water flow zone on the surface casing is isolated by a conventional 11.9 ppg lightweight lead slurry, capped with a reactive sodium silicate gel, and a 15.8 ppg cement slurry pumped through a system of one-inch flexible pipes inserted in the casing/conductor annulus. The long intermediate casing is cemented in one stage using a conventional lightweight slurry containing a high-performance lost circulation material to seal the carbonate microfractures. The excess cement volume is based on loss volume calculated from a lift pressure analysis. The cemented completion uses a conventional 13.7 - 14.5 ppg cement slurry; the cement is pre-stressed in situ with an expanding agent to prevent cement failure when fracturing the tight sandstone reservoir with high-pressure treatment. Zonal isolation success in a high-intensity drilling environment is assessed through key performance zonal isolation indicators. Short-term zonal isolation indicators are systematically used to evaluate cement barrier placement before proceeding with installing the next casing string. Long-term zonal isolation indicators are used to evaluate well integrity over the life of the field. A-Annulus and B-Annulus well pressures are monitored through a network of sensors transmitting data in real time. Since the standardization of cementing practices in the Khazzan field short-term job objectives met have increased from 76% to 92 % and the wells with sustained casing pressure have decreased from 22 % to 0%.

Sign in / Sign up

Export Citation Format

Share Document