Resin Squeeze Operation to Successfully Seal Micro-Channels and Eliminate Sustained Casing Pressure of a Sour Gas Well

2021 ◽  
Author(s):  
Ying Wang ◽  
Xin Zheng ◽  
Li Li ◽  
Jianbo Yuan ◽  
Minh Vo ◽  
...  
Keyword(s):  
Good Condition ◽  
Water Injection ◽  
Injection Rate ◽  
Gas Well ◽  
Wellhead Pressure ◽  
Low Viscosity ◽  
Resin Injection ◽  
Micro Channels ◽  
Sustained Casing Pressure ◽  
Sour Gas

Abstract This paper describes the successful resin squeeze operation to seal off a micro-annulus between the 7" and 9-5/8" casings on a sour gas well located in Sichuan Basin, China. Integrated plug and abandonment were also essential to eliminate the risk of potential H2S exposure presented to the residents around this area. Resin, as a new alternative sealing technology, was technically evaluated, laboratory tested, and then chosen for squeezing into a micro-annulus to stop gas migration for its solids-free and low-viscosity properties compared to a conventional cement. The squeeze job was designed by taking the casing yield strength as the pressure limit (Confirmed by caliper log the casing was in good condition) and determining the resin pumping volume based on estimated resin squeeze volume and the remaining resin plug length. A "Braden-head" squeeze method was selected considering the low injection rate observed during the water injection test. Both stage-up and stage down squeezing techniques (hesitation squeeze of increasing and decreasing wellhead pressure stage by stage) were performed to maximize the injected volume of the resin sealant. A total of 800 L of 9.16 lb/gal resin was placed into a 4 ft milled interval, and 50 L were successfully squeezed into the 7" × 9-5/8" casing annulus. An operational learning was that resin injection is greatly improved during the stage-down process while keeping the casing annulus open. Evidence that the micro-annulus leak path had been sealed was an observation of 0 psi on the 7" × 9-5/8" casing annulus after resin fully set. The method of locating the optimal spot to squeeze resin involved noise logging to analyze for a potential gas source in the annulus. The post job results confirmed that resin acts effectively as an annular barrier in the repair of gas leaks in the small volume situations where micro-annulus exists in the cement sheath. For large voids such as inside 7" casing, a combination of cement plug plus mechanical barrier is recommended to be placed directly above resin plugs to complete permanent plug and abandonment of the wellbore.

Deep Workover Challenges of an HP/HT Sour Gas Well - Case History of Mutriba 12

2011 ◽  
Author(s):  
Mohammed Jasem Al-Saeedi ◽  
Fayez Abdulrahman Al Fayez ◽  
Dakhil Rasheed Al Enezi ◽  
mahesh sounderrajan ◽  
Mishary Najeeb Al-Mudhaf ◽  
...  
Keyword(s):  
Case History ◽  
Gas Well ◽  
History Of ◽  
Sour Gas

Turbodrill Bottomhole Assembly and Real-Time Data Improve Through-Tubing Coiled-Tubing Drilling Operations in Sour Gas Well

2015 ◽  
Author(s):  
A. Ebrahimi ◽  
P. J. Schermer ◽  
W. Jelinek ◽  
D. Pommier ◽  
S. Pfeil ◽  
...  
Keyword(s):  
Real Time ◽  
Time Data ◽  
Gas Well ◽  
Coiled Tubing ◽  
Real Time Data ◽  
Drilling Operations ◽  
Sour Gas

scholarly journals Experimental investigation on water-injected twin-screw compressor for fuel cell humidification

2012 ◽  
Vol 226 (12) ◽  
pp. 2925-2932 ◽  
Author(s):  
Talal Ous ◽  
Elvedin Mujic ◽  
Nikola Stosic
Keyword(s):  
Fuel Cell ◽  
Relative Humidity ◽  
Constant Pressure ◽  
Water Injection ◽  
Injection Rate ◽  
Fuel Cell Stack ◽  
Balance Of Plant ◽  
Air Supply ◽  
Twin Screw ◽  
Mass Flow Rates

Water injection in twin-screw compressors was examined in order to develop effective humidification and cooling schemes for fuel cell stacks as well as cooling for compressors. The temperature and the relative humidity of the air at suction and exhaust of the compressor were monitored under constant pressure and water injection rate and at variable compressor operating speeds. The experimental results showed that the relative humidity of the outlet air was increased by the water injection. The injection tends to have more effect on humidity at low operating speeds/mass flow rates. Further humidification can be achieved at higher speeds as a higher evaporation rate becomes available. It was also found that the rate of power produced by the fuel cell stack was higher than the rate used to run the compressor for the same amount of air supplied. The efficiency of the balance of plant was, therefore, higher when more air is delivered to the stack. However, this increase in the air supply needs additional subsystems for further humidification/cooling of the balance-of-plant system.

scholarly journals A Numerical Method for Computing Recovery of Oil By Hot Water Injection in a Radial System

1965 ◽  
Vol 5 (02) ◽  
pp. 131-140 ◽  
Author(s):  
K.P. Fournier
Keyword(s):  
Thermal Expansion ◽  
Oil Recovery ◽  
Viscosity Ratio ◽  
Water Injection ◽  
Injection Rate ◽  
Heat Losses ◽  
Hot Water ◽  
Radial System ◽  
System Equation ◽  
Finite Difference Equations

Abstract This report describes work on the problem of predicting oil recovery from a reservoir into which water is injected at a temperature higher than the reservoir temperature, taking into account effects of viscosity-ratio reduction, heat loss and thermal expansion. It includes the derivation of the equations involved, the finite difference equations used to solve the partial differential equation which models the system, and the results obtained using the IBM 1620 and 7090–1401 computers. Figures and tables show present results of this study of recovery as a function of reservoir thickness and injection rate. For a possible reservoir hot water flood in which 1,000 BWPD at 250F are injected, an additional 5 per cent recovery of oil in place in a swept 1,000-ft-radius reservoir is predicted after injection of one pore volume of water. INTRODUCTION The problem of predicting oil recovery from the injection of hot water has been discussed by several researchers.1–6,19 In no case has the problem of predicting heat losses been rigorously incorporated into the recovery and displacement calculation problem. Willman et al. describe an approximate method of such treatment.1 The calculation of heat losses in a reservoir and the corresponding temperature distribution while injecting a hot fluid has been attempted by several authors.7,8 In this report a method is presented to numerically predict the oil displacement by hot water in a radial system, taking into account the heat losses to adjacent strata, changes in viscosity ratio with temperature and the thermal-expansion effect for both oil and water. DERIVATION OF BASIC EQUATIONS We start with the familiar Buckley-Leverett9 equation for a radial system:*Equation 1 This can be written in the formEquation 2 This is sometimes referred to as the Lagrangian form of the displacement equation.

Comparison of Water Thickness Profiles of Compressed PEMFC GDLs

2011 ◽  
Author(s):  
Pradyumna Challa ◽  
James Hinebaugh ◽  
A. Bazylak
Keyword(s):  
Water Content ◽  
Liquid Water ◽  
Water Distribution ◽  
Polymer Electrolyte Membrane ◽  
Water Injection ◽  
Liquid Water Content ◽  
Gas Diffusion ◽  
Injection Rate ◽  
Water Levels ◽  
Ex Situ

In this paper, through-plane liquid water distribution is analyzed for two polymer electrolyte membrane fuel cell (PEMFC) gas diffusion layers (GDLs). The experiments were conducted in an ex situ flow field apparatus with 1 mm square channels at two distinct flow rates to mimic water production rates of 0.2 and 1.5 A/cm2 in a PEMFC. Synchrotron radiography, which involves high intensity monochromatic X-ray beams, was used to obtain images with a spatial and temporal resolution of 20–25 μm and 0.9 s, respectively. Freudenberg H2315 I6 exhibited significantly higher amounts of water than Toray TGP-H-090 at the instance of breakthrough, where breakthrough describes the event in which liquid water reaches the flow fields. While Freudenberg H2315 I6 exhibited a significant overall decrease in liquid water content throughout the GDL shortly after breakthrough, Toray TGP-H-090 appeared to retain breakthrough water-levels post-breakthrough. It was also observed that the amount of liquid water content in Toray TGP-H-090 (10%.wt PTFE) decreased significantly when the liquid water injection rate increased from 1 μL/min to 8 μL/min.

Pushing 30 Years Multiple Brown Fields Limits Through Artificial Lift and Facilities Improvement

2021 ◽  
Author(s):  
Mohd Hafizi Ariffin ◽  
Muhammad Idraki M Khalil ◽  
Abdullah M Razali ◽  
M Iman Mostaffa
Keyword(s):  
New Technology ◽  
Lessons Learned ◽  
Oil Fields ◽  
Submersible Pump ◽  
Large Space ◽  
Gas Well ◽  
Wellhead Pressure ◽  
Artificial Lift ◽  
Electrical Submersible Pump ◽  
Gas Lift

Abstract Most of the oil fields in Sarawak has already producing more than 30 years. When the fields are this old, the team is most certainly facing a lot of problems with aging equipment and facilities. Furthermore, the initial stage of platform installation was not designed to accommodate a large space for an artificial lift system. Most of these fields were designed with gas lift compressors, but because of the space limitation, the platforms can only accommodate a limited gas lift compressor capacity due to space constraints. Furthermore, in recent years, some of the fields just started with their secondary recovery i.e. water, gas injection where the fluid gradient became heavier due to GOR drop or water cut increases. With these limitations and issues, the team needs to be creative in order to prolong the fields’ life with various artificial lift. In order to push the limits, the team begins to improve gas lift distribution among gas lifted wells in the field. This is the cheapest option. Network model recommends the best distribution for each gas lifted wells. Gas lifted wells performance highly dependent on fluid weight, compressor pressure, and reservoir pressure. The change of these parameters will impact the production of these wells. Rigorous and prudent data acquisitions are important to predict performance. Some fields are equipped with pressure downhole gauges, wellhead pressure transmitters, and compressor pressure transmitters. The data collected is continuous and good enough to be used for analysis. Instead of depending on compressor capacity, a high-pressure gas well is a good option for gas lift supply. The issues are to find gas well with enough pressure and sustainability. Usually, this was done by sacrificing several barrels of oil to extract the gas. Electrical Submersible Pump (ESP) is a more expensive option compared to a gas lift method. The reason is most of these fields are not designed to accommodate ESP electricity and space requirements. Some equipment needs to be improved before ESP installation. Because of this, the team were considering new technology such as Thru Tubing Electrical Submersible Pump (TTESP) for a cheaper option. With the study and implementation as per above, the fields able to prolong its production until the end of Production Sharing Contract (PSC). This proactive approach has maintained the fields’ production with The paper seeks to present on the challenges, root cause analysis and the lessons learned from the subsequent improvement activities. The lessons learned will be applicable to oil fields with similar situations to further improve the fields’ production.

Swing Operation Envelope of River-Sourced Water Treatment Facility for Water Injection Purpose in Banyu Urip Field

2021 ◽  
Author(s):  
Muhammad Amin Rois ◽  
Willy Dharmawan
Keyword(s):  
Water Treatment ◽  
River Water ◽  
Rainy Season ◽  
Treatment Cost ◽  
Water Injection ◽  
Injection Rate ◽  
Raw Water ◽  
Treatment Facility ◽  
Water Parameters ◽  
Water Basin

Abstract Banyu Urip reservoir management heavily rely on river-sourced water as water injection to meet Voidage Replacement Ratio target of 1. The treatment facility which consist of Raw Water Basin, Clarifiers, Multi Media Fine (MMF) Filters and Cartridge Filters, is sensitive to seasonal transition and river condition. This paper shares lesson learnt in operating such facility and troubleshooting guidance to overcome challenges of high turbidity during rainy season and lack of river water volume during drought season. To maintain the design intent of Banyu Urip (BU) water treatment facility in achieving water injection quality and quantity at reasonable cost, following activities were undertaken: [1] Critical water parameters data gathering & analysis across each unit; [2] Clarifier Chemical injection dosage verification based on laboratory test; [3] MMF Media coring inspection to assess the filtering media condition; [4] MMF Filters backwash parameters optimization; [5] MMF Filter on-off valve sequencing optimization to address water hammering issue; [6] Water injection rate management to deal with river water source availability along the year. Critical water parameters analysis revealed that chemical dosages were in-adequate to treat the five times higher turbidity coming into Clarifiers during early rain 2019. On top of this, low Raw Water Basin level at the end of long drought further contributed to jeopardize Clarifier's operation. Although in-adequate chemicals injection was resolved at early 2020, the treatment cost remained high, especially on filtration section. Media coring result on MMF Filters confirmed that the filtering media have been poisoned by carried-over mud from Clarifiers during upset. The operation of MMF Filters required extensive optimization on backwash parameters to successfully recover the MMF Filters performance without media replacement. Latest media coring on the worst MMF Filter showed that there was no more top mud layer and the amount of trapped mud had been decreased significantly. Cartridge Filter replacement interval was improved from 38 hours to 186 hours, therefore water treatment cost dropped with quite significant margin. Additionally, the availability of each MMF Filters was also improved. At the same time, the high water injection rate during 2020 rainy season, had successfully increased reservoir pressure buffer up to its maximum point as the anticipation of prolonged drought season. This paper provides the troubleshooting guidance for MMF Filter application in season-prone water treatment facility including insights on interpretation of media coring result and linking it back to optimization strategy on the MMF Filters drain down time for effective backwash process without having excessive media loss.

Comparison of Wormhole Profiles on Carbonate Rocks Using Emulsified and Single-Phase Retarded Acids

2022 ◽  
Author(s):  
Norah Aljuryyed ◽  
Abdullah Al Moajil ◽  
Sinan Caliskan ◽  
Saeed Alghamdi
Keyword(s):  
Organic Acids ◽  
Single Phase ◽  
Injection Rate ◽  
Flow Rates ◽  
Low Viscosity ◽  
Propagation Behavior ◽  
Additional Equipment ◽  
Acid Reaction ◽  
Optimum Injection Rate ◽  
Indiana Limestone

Abstract Acid retardation through emulsification is commonly used in reservoir stimulation operations, however, emulsified acid are viscous fluids, thus require additional equipment at field for preparation and pumping requirements. Mixture of HCl with organic acids and/or chemical retarders have been used developed to retard acid reaction with carbonate, however, lower dissolving power. Development of low viscosity and high dissolving retarded acid recipes (e.g., equivalent to 15-26 wt.% HCl) addresses the drawbacks of emulsified acids and HCl acid mixtures with weaker organic acids. The objective of this study is to compare wormhole profile generated as a result of injecting acids in Indian limestone cores using 28 wt.% emulsified acid and single-phase retarded acids at comparable dissolving power at 200 and 300°F. Coreflood analysis testing was conducted using Indiana limestone core plugs to assess the pore volume profile of retarded acid at temperatures of 200 and 300° F. This test is supported by Computed Tomography to evaluate the propagation behavior as a result of the fluid/rock reaction. Wider wormholes were observed with 28 wt.% emulsified acid at 200°F when compared to test results conducted at 300°F. The optimum injection rate was 1 cm3/min at 200 and 300°F based on wormhole profile and examined flow rates. Generally, face-dissolution and wider wormholes were observed with emulsified acids, especially at 200°F. Narrower wormholes were formed as a result of injecting retarded acids into Indiana limestone cores compared to 28 wt.% emulsified acid. Breakthrough was not achieved with retarded acid recipe at 300°F and flow rates of 1 and 3 cm3/min, suggesting higher flow rates (e.g., > 3 cm3/min) are required for the retarded acid to be more effective at 300°F.

Effects of ECC Water Injection Rate on Reflood Phase during LOCA

1982 ◽  
Vol 19 (7) ◽  
pp. 593-595 ◽  
Author(s):  
Tsutomu OKUBO ◽  
Yoshio MURAO
Keyword(s):  
Water Injection ◽  
Injection Rate

The Research and Evaluation of Finely Layered Water Injection Standard in Low-Permeability Reservoirs - A Case from Block A in one Low-Permeability Reservoir

2014 ◽  
Vol 1073-1076 ◽  
pp. 2310-2315 ◽  
Author(s):  
Ming Xian Wang ◽  
Wan Jing Luo ◽  
Jie Ding
Keyword(s):  
Oil Recovery ◽  
Water Injection ◽  
Injection Pressure ◽  
Injection Rate ◽  
Low Permeability ◽  
Reservoir Permeability ◽  
Engineering Parameters ◽  
The Common ◽  
Common Problems ◽  
Low Permeability Reservoirs

Due to the common problems of waterflood in low-permeability reservoirs, the reasearch of finely layered water injection is carried out. This paper established the finely layered water injection standard in low-permeability reservoirs and analysed the sensitivity of engineering parameters as well as evaluated the effect of the finely layered water injection standard in Block A with the semi-quantitative to quantitative method. The results show that: according to the finely layered water injection standard, it can be divided into three types: layered water injection between the layers, layered water injection in inner layer, layered water injection between fracture segment and no-fracture segment. Under the guidance of the standard, it sloved the problem of uneven absorption profile in Block A in some degree and could improve the oil recovery by 3.5%. The sensitivity analysis shows that good performance of finely layered water injection in Block A requires the reservoir permeability ratio should be less than 10, the perforation thickness should not exceed 10 m, the amount of layered injection layers should be less than 3, the surface injection pressure should be below 14 MPa and the injection rate shuold be controlled at about 35 m3/d.

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