Research on stator current characteristics of centrifugal pumps under different mechanical seal failures

Mechanical seal failure has a great negative impact on the operation of a centrifugal pump system. A method to analyze the stator current characteristics of the motor in a centrifugal pump system is proposed to monitor the internal flow of the centrifugal pump and to identify the failure status of the mechanical seal. Experiments were conducted under different mechanical seal states. Based on sensorless technology, the stator current signal of the motor is collected, processed by windowing function, anti-aliasing filter, singular value decomposition, Hilbert–Huang transform, and the marginal spectrum of correlation quantity is drawn. The results show that according to the external characteristic curve of the centrifugal pump, after the failure of the mechanical seal, the head and efficiency of the centrifugal pump decrease, and the head is greatly affected by the degree of failure, while the degree of mechanical seal failure has little effect on the shaft power of the centrifugal pump; the centrifugal pump has good operation stability under design conditions or near slightly large flow; the stability of centrifugal pump operation decreases with the aggravation of mechanical seal failure; the corresponding maximum amplitude in the marginal spectrum can be used as an index to diagnose the damage degree of the mechanical seal.

New Designs of Magnetic Fluid Seals for Reciprocating Motion

The operating conditions of magnetic fluid seals during reciprocating motion are so different from those observed in rotating motion that the use of their conventional structures for reciprocating motion seals yields no good results. The analysis of the sealing mechanism of magnetic fluid seals in reciprocating motion shows that the operation of these seals is affected by the carry-over phenomenon and magnetic fluid film deformation in the sealing gap, which depends on the velocity of the reciprocating motion. The reduced amount of magnetic fluid in the sealing gap caused by the reciprocating motion of the shaft is the main reason for seal failures. The paper presents a short characterisation of magnetic fluid sealing technology, the principle of sealing, the operation of the magnetic fluid and the seal failure mechanism in linear motion of the shaft. Moreover, some new structural designs of hybrid seals, being combinations of typical hydraulic seals with magnetic fluid seals for reciprocating motion, and some examples of magnetic fluid sealing structures for hydraulic cylinders and piston compressors which have practical application values are presented.

Seismic Precursors to the Whakaari 2019 Phreatic Eruption detected in Five Other Volcanoes

Volcanic eruptions that occur without warning can be deadly in touristic and populated areas. Even with real-time geophysical monitoring, forecasting sudden eruptions is difficult because their precursors are hard to recognize and can vary between volcanoes. Here, we describe a general seismic precursor signal for gas-driven eruptions, identified through correlation analysis of 18 well-recorded eruptions in New Zealand, Alaska and Kamchatka. We show that the displacement seismic amplitude ratio, a ratio between high and medium frequency volcanic tremor, has a characteristic rise in the days prior to eruptions that likely indicates formation of a hydrothermal seal that enables rapid pressurization. Applying this model to the fatal 2019 eruption at Whakaari (New Zealand), we identify pressurization in the week before the eruption, and cascading seal failure in the 16 hours prior to the explosion. This method for identifying and proving generalizable eruption precursors can help improve short term forecasting systems.

Effects of Front Plate Geometry on Brush Seal in Highly Swirling Environments of Gas Turbine

Advanced brush seal technology has a significant impact on the performance and efficiency of gas turbine engines. However, in highly inlet swirling environments, the bristles of a brush seal tend to circumferentially slip, which may lead to aerodynamic instability and seal failure. In this paper, seven different front plate geometries were proposed to reduce the impact of high inlet swirl on the bristle pack, and a three-dimensional porous medium model was carried out to simulate the brush seal flow characteristics. Comparisons of a plane front plate with a relief cavity, plane front plate with axial drilled holes, anti-“L”-type plate and their relative improved configurations on the pressure and flow fields as well as the leakage behavior were conducted. The results show that the holed front plate can effectively regulate and control the upstream flow pattern of the bristle pack, inducing the swirl flow to move radially inward, which results in decreased circumferential velocity component. The anti-“L” plate with both axial holes and one radial hole was observed to have the best effect on reducing the swirl of those investigated. The swirl velocity upstream the bristle pack can decline 50% compared to the baseline model with plane front plate, and the circumferential aerodynamic forces on the bristles, which scale with the swirl dynamic head, are reduced by a factor of 4. This could increase the bristle stability dramatically. Moreover, the front plate geometry does not influence the leakage performance significantly, and the application of the axial hole on the front plate will increase the leakage slightly by around 3.5%.

A filled chocolates technique to seal negative-pressure wound therapy around external fixation devices: a randomized controlled trial

Background In complex injuries, external fixation device represents a challenge to maintain negative-pressure wound therapy (NPWT). In this trial, we compared a combination of bone wax and colostomy paste versus bone wax alone to seal NPWT around external fixation devices. Methods Debridement surgeries of limbs with open fracture and large soft tissue defect need NPWT to be applied around the external fixation devices were randomized into two groups. The seal between external fixation devices and the drape was established using either bone wax first and then reinforced with colostomy paste or bone wax alone. The primary outcome was seal failure within 3 days of debridement. Secondary outcomes included the number of seal failure per debridement surgery and the time spent in repairing the seal within 3 days. Results A total of 56 debridement surgeries were enrolled: 28 to the bone wax/colostomy paste group versus 28 to the bone wax control group. One patient in the control group died 1 day after the first debridement surgery. One patient in the bone wax/colostomy paste group was transferred to other hospitals within 3 days. The final analysis included 27 debridement surgeries in the bone wax/colostomy paste group and 27 debridement surgeries in the control group. The rate of seal failure (defined by loss of negative pressure at anytime within 3 days) was 81.5% (22/27) in the control group versus 11.1% (3/27) in the bone wax/colostomy paste group (p < 0.001; χ2 test). The bone wax/colostomy paste group also had significantly lower number of seal failures per debridement (median of 0 vs. 2; p = 0.004), and shorter time spent in repairing the seal (median of 0 vs. 18 min; p < 0.001). Conclusions Using bone wax followed by colostomy paste to seal NPWT around external fixation devices reduces seal failure.

Investigation of local hot spots in sealing rings with different sealing materials

The local high temperature in the sealing pair is prone to cause local wear, which easily leads to seal failure. In this paper, a numerical method based on the finite element method is proposed to investigate the local high-temperature hot spot in a sealing ring with different sealing materials. The distribution of hot spots on the sealing surface is visualized by numerical computations. The critical speeds of the hot spot for the metal, composite, and powder metallurgical sealing materials are obtained under different friction coefficients. Based on the obtained results, the quantitative correlation between the critical speed of the hot spot and elastic modulus, thermal conductivity, specific heat capacity, thermal expansion coefficient, and seal sizes is determined. Then, a test method is designed to evaluate the thermal instability of the sealing ring. Scanning electron microscopy is utilized to examine the surface morphology of the sealing rings after the hot spots appear. The results of the present study demonstrate that the proposed method is consistent with the experiment. It indicates the effectiveness of the simulation method for investigating local hot spots in the sealing ring.

Analysis of Vibration Characteristics of Centrifugal Pump Mechanical Seal under Wear and Damage Degree

Mechanical seal is a kind of shaft sealing equipment. Face wear is one of the main causes of mechanical seal failure. Mechanical seal condition is also related to the reduction of energy consumption and carbon emission. Therefore, we need to detect the centrifugal pump seal condition. At present, vibration signal is a common method for fault monitoring and diagnosis of centrifugal pump. In this paper, the vibration signal under the condition of damaged centrifugal pump seal is measured by studying the characteristics of vibration signal after the end face damage of centrifugal pump. Statistical indicators such as RMS and kurtosis were taken to analyze the average energy and shock wave energy of vibration signal. The time-frequency characteristics of vibration signal are analyzed by frequency spectrum. The results show that there are a large extent variation of vibration amplitude in the direction of base and axis and a weak variation of vibration amplitude in the direction of radial and vertical. With the increasing of flow rate, the RMS of vibration signal falls at first, then keeps steady, and mounts at last when the flow rate is over the design flow rate. It can be shown from the time-frequency spectrum that there is a shock wave and pause signals caused by the shock wave, which are reflected by the higher frequency band components of the vibration signal that can provide a reference to the diagnosis of the occurrence of damaged mechanical seal. From the analysis, the energy of vibration signal is related to the running condition, we can find that the occurrence of mechanical seal wear makes the centrifugal pump to produce high-frequency vibration signal, and the axial vibration is the strongest and the instability in the fluid makes the vibration signal produce high amplitude characteristics. Analyzing the vibration signal characteristics of centrifugal pumps with damaged mechanical seal is of great significance to find the mechanical seal failure of the centrifugal pumps and adjust the operating parameters.

Leaky salt: pipe trails record the history of cross-evaporite fluid escape in the northern Levant Basin, Eastern Mediterranean

&lt;p&gt;Hydrocarbon escape systems can be regionally active on multi-million-year timescales. However, reconstructing the timing and evolution of repeated escape events can be challenging because their expression may overlap in time and space. In the northern Levant Basin, eastern Mediterranean, distinct fluid escape episodes from common leakage points formed discrete, cross-evaporite fluid escape pipes, which are preserved in the stratigraphic record due to the coeval Messinian salt tectonics.&lt;/p&gt;&lt;p&gt;The pipes consistently originate at the crest of prominent sub-salt anticlines, where thinning and hydrofracturing of overlying salt permitted focused fluid flow. Sequential pipes are arranged in several kilometers-long trails that were progressively deformed due to basinward gravity-gliding of salt and its overburden. The correlation of the oldest pipes within 12 trails suggests that margin-wide fluid escape started in the Late Pliocene/Early Pleistocene, coincident with a major phase of uplift of the Levant margin. We interpret that the consequent transfer of overpressure from the deeper basin areas triggered seal failure and cross-evaporite fluid flow. We infer that other triggers, mainly associated with the Messinian Salinity Crisis and compressive tectonics, played a secondary role in the northern Levant Basin. Further phases of fluid escape are unique to each anticline and, despite a common initial cause, long-term fluid escape proceeded independently according to structure-specific characteristics, such as the local dynamics of fluid migration and anticline geometry.&lt;/p&gt;&lt;p&gt;Whereas cross-evaporite fluid escape in the southern Levant Basin is mainly attributed to the Messinian Salinity Crisis and compaction disequilibrium, we argue that these mechanisms do not apply to the northern Levant Basin; here, fluid escape was mainly driven by the tectonic evolution of the margin. Within this context, our study shows that the causes of cross-evaporite fluid escape can vary over time, act in synergy, and have different impacts in different areas of large salt basins.&lt;/p&gt;

Hydrothermal alteration and sealing at Turrialba as a mechanism for phreatic eruption triggering

&lt;p&gt;Turrialba is a basaltic to andesitic Holocene stratovolcano that after decades of quiescence re-activated in 1996 and has been highly active ever since. Turrialba is characterized by a highly active magmatic-hydrothermal system, and we propose that hydrothermal sealing and volatile accumulation are the mechanisms responsible for the reactivation and persistent phreatic activity at Turrialba since 2010. Evidence of sealing is found in pyroclastic breccias from phreatic eruptions as high concentrations of hydrothermal minerals coupled with low intrinsic permeability. The suite of volcanic breccias studied erupted from the main vent between 2014 and 2019 and has an alteration mineral assemblage of SiO&lt;sub&gt;2&lt;/sub&gt;polymorphs &amp;#177; gypsum &amp;#177; natroalunite &amp;#177; pyrite. The mineral assemblage is indicative of acid sulphate alteration within the advanced-argillic alteration facies characterized by temperatures of approximately 200-350&amp;#176;C as indicated by the presence of gypsum and natroalunite, the high temperature endmember of the alunite series. Acid sulphate alteration is the result of extreme base leaching by acidic fluids (pH&lt;4) with a high sulphate content. Measurements of permeability and porosity yielded variable porosity and very low to non-existent permeability in all hydrothermal breccia samples. Back-scatter electron (BSE) images reveal nano-, micro- and macro-scale fracture networks discontinuously filled with hydrothermal gypsum and pyrite which are responsible for diminished permeability, supporting the conclusion that hydrothermal sealing is active at Turrialba. Diminished permeability associated with the formation of a seal inhibits the escape of gases, causing them to accumulate below the seal and pressurize the system. Eventual seal failure releasing overpressure and possibly dynamic rapid seal formation result in the frequent phreatic eruptions seen at Turrialba.&lt;/p&gt;