Nonlinear Computational Welding Mechanics for Large Structures

Author(s):  
Kazuki Ikushima ◽  
Masakazu Shibahara

Large-scale thin-plate structures including ships are constructed by welding, and distortion can occur after welding. Welding deformation can increase cost and work time, and so it is important to investigate welding deformation before construction. In this research, to predict welding deformation on the construction of a large thin-plate structure, Idealized Explicit FEM (IEFEM) was applied to the analysis of welding deformation on the construction of a ship hull block. In addition, to efficiently analyze deformation of the whole structure of a large-scale structure, an algebraic multigrid (AMG) method was introduced into the IEFEM. Then, this multigrid IEFEM (MGIEFEM) was applied to the analysis of welding deformation on the construction of a ship hull block. The ship hull block consisted of 10 million degrees of freedom and the MGIEFEM analysis was finished within the practical computing time of a week. Thus, it can be said that MGIEFEM is an effective tool for analyzing the welding deformation of real products.

Author(s):  
Kazuki Ikushima ◽  
Masakazu Shibahara

In the construction of thin plate steel structures, including ships, welding is widely used to join parts. Welding inevitably causes deformation in thin plate structures, which may cause various problems. In the present study, an analysis method is developed to realize the prediction of deformation during the construction of large-scale structures based on the thermal elastic plastic analysis method. The developed method uses the idealized explicit finite element method (IEFEM), which is a high-speed thermal elastic plastic analysis method, and an algebraic multigrid method (AMG) is also introduced to the IEFEM in order to realize an efficient analysis of large-scale thin plate structures. In order to investigate the analysis accuracy and the performance of the developed method, the developed method is applied to the analysis of deformation on the welding of a simple stiffened structure. The developed method is then applied to the prediction of welding deformation in the construction of a ship block. The obtained results indicate that the developed method has approximately the same analysis accuracy as the conventional method, and the computational speed of the developed method is dramatically faster than that of the conventional method. The developed method can analyze the welding deformation in the construction of the ship block structure which consists of more than 10 million degrees-of-freedom and is difficult to solve by the conventional method.


Author(s):  
Hidekazu Murakawa

Computational Welding Mechanics is established by Prof. Yukio Ueda and it has become an indispensable and powerful method for understanding complex mechanical phenomena in welding. To tackle practical engineering problem, large scale transient nonlinear problem must be solved. For this, various “Idealized Methods” for welding mechanics were proposed. Among them, Iterative Substructure Method for transient nonlinear welding problem and Inherent Deformation Method for prediction of welding distortion of large structures are presented together with their application to practical problems.


Energies ◽  
2021 ◽  
Vol 14 (12) ◽  
pp. 3598
Author(s):  
Sara Russo ◽  
Pasquale Contestabile ◽  
Andrea Bardazzi ◽  
Elisa Leone ◽  
Gregorio Iglesias ◽  
...  

New large-scale laboratory data are presented on a physical model of a spar buoy wind turbine with angular motion of control surfaces implemented (pitch control). The peculiarity of this type of rotating blade represents an essential aspect when studying floating offshore wind structures. Experiments were designed specifically to compare different operational environmental conditions in terms of wave steepness and wind speed. Results discussed here were derived from an analysis of only a part of the whole dataset. Consistent with recent small-scale experiments, data clearly show that the waves contributed to most of the model motions and mooring loads. A significant nonlinear behavior for sway, roll and yaw has been detected, whereas an increase in the wave period makes the wind speed less influential for surge, heave and pitch. In general, as the steepness increases, the oscillations decrease. However, higher wind speed does not mean greater platform motions. Data also indicate a significant role of the blade rotation in the turbine thrust, nacelle dynamic forces and power in six degrees of freedom. Certain pairs of wind speed-wave steepness are particularly unfavorable, since the first harmonic of the rotor (coupled to the first wave harmonic) causes the thrust force to be larger than that in more energetic sea states. The experiments suggest that the inclusion of pitch-controlled, variable-speed blades in physical (and numerical) tests on such types of structures is crucial, highlighting the importance of pitch motion as an important design factor.


Sensors ◽  
2021 ◽  
Vol 21 (10) ◽  
pp. 3425
Author(s):  
Andreas Brotzer ◽  
Felix Bernauer ◽  
Karl Ulrich Schreiber ◽  
Joachim Wassermann ◽  
Heiner Igel

In seismology, an increased effort to observe all 12 degrees of freedom of seismic ground motion by complementing translational ground motion observations with measurements of strain and rotational motions could be witnessed in recent decades, aiming at an enhanced probing and understanding of Earth and other planetary bodies. The evolution of optical instrumentation, in particular large-scale ring laser installations, such as G-ring and ROMY (ROtational Motion in seismologY), and their geoscientific application have contributed significantly to the emergence of this scientific field. The currently most advanced, large-scale ring laser array is ROMY, which is unprecedented in scale and design. As a heterolithic structure, ROMY’s ring laser components are subject to optical frequency drifts. Such Sagnac interferometers require new considerations and approaches concerning data acquisition, processing and quality assessment, compared to conventional, mechanical instrumentation. We present an automated approach to assess the data quality and the performance of a ring laser, based on characteristics of the interferometric Sagnac signal. The developed scheme is applied to ROMY data to detect compromised operation states and assign quality flags. When ROMY’s database becomes publicly accessible, this assessment will be employed to provide a quality control feature for data requests.


Author(s):  
Luca Accorsi ◽  
Daniele Vigo

In this paper, we propose a fast and scalable, yet effective, metaheuristic called FILO to solve large-scale instances of the Capacitated Vehicle Routing Problem. Our approach consists of a main iterative part, based on the Iterated Local Search paradigm, which employs a carefully designed combination of existing acceleration techniques, as well as novel strategies to keep the optimization localized, controlled, and tailored to the current instance and solution. A Simulated Annealing-based neighbor acceptance criterion is used to obtain a continuous diversification, to ensure the exploration of different regions of the search space. Results on extensively studied benchmark instances from the literature, supported by a thorough analysis of the algorithm’s main components, show the effectiveness of the proposed design choices, making FILO highly competitive with existing state-of-the-art algorithms, both in terms of computing time and solution quality. Finally, guidelines for possible efficient implementations, algorithm source code, and a library of reusable components are open-sourced to allow reproduction of our results and promote further investigations.


Proceedings ◽  
2018 ◽  
Vol 2 (22) ◽  
pp. 1400
Author(s):  
Johannes Schmelcher ◽  
Max Kleine Büning ◽  
Kai Kreisköther ◽  
Dieter Gerling ◽  
Achim Kampker

Energy-efficient electric motors are gathering an increased attention since they are used in electric cars or to reduce operational costs, for instance. Due to their high efficiency, permanent-magnet synchronous motors are used progressively more. However, the need to use rare-earth magnets for such high-efficiency motors is problematic not only in regard to the cost but also in socio-political and environmental aspects. Therefore, an increasing effort has to be put in finding the best design possible. The goals to achieve are, among others, to reduce the amount of rare-earth magnet material but also to increase the efficiency. In the first part of this multipart paper, characteristics of optimization problems in engineering and general methods to solve them are presented. In part two, different approaches to the design optimization problem of electric motors are highlighted. The last part will evaluate the different categories of optimization methods with respect to the criteria: degrees of freedom, computing time and the required user experience. As will be seen, there is a conflict of objectives regarding the criteria mentioned above. Requirements, which a new optimization method has to fulfil in order to solve the conflict of objectives will be presented in this last paper.


2003 ◽  
Vol 125 (4) ◽  
pp. 234-241 ◽  
Author(s):  
Vincent Y. Blouin ◽  
Michael M. Bernitsas ◽  
Denby Morrison

In structural redesign (inverse design), selection of the number and type of performance constraints is a major challenge. This issue is directly related to the computational effort and, most importantly, to the success of the optimization solver in finding a solution. These issues are the focus of this paper, which provides and discusses techniques that can help designers formulate a well-posed integrated complex redesign problem. LargE Admissible Perturbations (LEAP) is a general methodology, which solves redesign problems of complex structures with, among others, free vibration, static deformation, and forced response amplitude constraints. The existing algorithm, referred to as the Incremental Method is improved in this paper for problems with static and forced response amplitude constraints. This new algorithm, referred to as the Direct Method, offers comparable level of accuracy for less computational time and provides robustness in solving large-scale redesign problems in the presence of damping, nonstructural mass, and fluid-structure interaction effects. Common redesign problems include several natural frequency constraints and forced response amplitude constraints at various frequencies of excitation. Several locations on the structure and degrees of freedom can be constrained simultaneously. The designer must exercise judgment and physical intuition to limit the number of constraints and consequently the computational time. Strategies and guidelines are discussed. Such techniques are presented and applied to a 2,694 degree of freedom offshore tower.


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