Local Failure Modes of a Nuclear Reactor Pressure Vessel Nozzle Under Severe Accident Conditions

2002 ◽  
Author(s):  
Young J. Oh ◽  
Kwang J. Jeong ◽  
Byung G. Park ◽  
Il S. Hwang
Keyword(s):  
Weld Metal ◽  
Pressure Vessel ◽  
Failure Modes ◽  
Nuclear Reactor ◽  
Creep Rupture ◽  
Local Failure ◽  
Severe Accident ◽  
Lower Head ◽  
Accident Conditions ◽  
Reactor Pressure

Most past studies for the creep rupture of a nuclear reactor pressure vessel (RPV) lower head under severe accident conditions, have focused on global deformation and rupture modes. Limited efforts were made on local failure modes associated with penetration nozzles as a part of TMI-2 Vessel Investigation Project (TMI-2 VIP) in 1990’s. However, it was based on an excessively simplified shear deformation model. In the present study, the mode of nozzle failures is investigated using data and nozzle materials from Sandia National Laboratory’s Lower Head Failure Experiment (SNL-LHF). Crack-like separations were revealed at the nozzle weld metal to RPV interfaces indicating the importance of normal stress component rather than the shear stress in the creep rupture. Creep rupture tests were conducted for nozzle and weld metal materials, respectively, at various temperature and stress levels. Stress distribution in the nozzle region is calculated using elastic-viscoplastic finite element analysis (FEA) using the measured properties. Calculation results are compared with earlier results based on the pure shear model of TMI-2 VIE It has been concluded from both LHF-4 nozzle examination and FEA that normal stress at the nozzle/lower head interface is the dominant driving force for the local failure with its likelihood significantly greater than previously assumed.

Bottom-Mounted Nozzle Failure Modes of a Nuclear Reactor Pressure Vessel under Severe Accident Conditions

2005 ◽  
Vol 297-300 ◽  
pp. 1652-1658
Author(s):  
Tae Hyun Lee ◽  
Young Jin Oh ◽  
Il Soon Hwang
Keyword(s):  
Weld Metal ◽  
Normal Stress ◽  
Failure Modes ◽  
Stress Component ◽  
Pure Shear ◽  
Creep Rupture ◽  
Local Failure ◽  
Severe Accident ◽  
Deformation Model ◽  
Lower Head

Local failure modes associated with bottom-mounted penetration nozzles are examined as a part of research on sever accident management. Conventional creep rupture studies on reactor vessel lower head during a meltdown accident were based on an excessively simplified shear deformation model. In the present study, the mode of nozzle failures is investigated using data and nozzle materials from Sandia National Laboratory’s Lower Head Failure Experiment (SNL-LHF). Crack-like separations were revealed at the nozzle weld metal to RPV interfaces indicating the importance of normal stress component rather than the shear stress in the creep rupture. Creep rupture tests were conducted for nozzle and weld metal materials, respectively, at various temperature and stress levels. Stress distribution in the nozzle region is calculated using elastic-viscoplastic finite element analysis (FEA) using the measured properties. Calculation results are compared with earlier results based on the pure shear model of TMI-2 VIP. It has been concluded from both LHF-4 nozzle examination and FEA that normal stress at the nozzle/lower head interface is the dominant driving force for the local failure with its likelihood significantly greater than previously assumed.

Study on the Accidental Rupture of Hot Leg or Surge Line in SBO Accident

2006 ◽  
Author(s):  
Kun Zhang ◽  
Xuewu Cao
Keyword(s):  
Pressure Vessel ◽  
Severe Accident ◽  
Base Case ◽  
Management Guidelines ◽  
Accident Management ◽  
Lower Head ◽  
Station Blackout ◽  
Surge Line ◽  
Reactor Pressure ◽  
Relap5 Code

The postulated total station blackout accident (SBO) of PWR NPP with 600 MWe in China is analyzed as the base case using SCDAP/RELAP5 code. Then the hot leg or surge line are assumed to rupture before the lower head of Reactor Pressure Vessel (RPV) ruptures, and the progressions are analyzed in detail comparing with the base case. The results show that the accidental rupture of hot leg or surge line will greatly influence the progression of accident. The probability of hot leg or surge line rupture in intentional depressurization is also studied in this paper, which provides a suggestion to the development of Severe Accident Management Guidelines (SAMG).

Experimental Investigation on Critical Heat Flux From Downward-Facing Flat Plate for Different Orientation Angles

2018 ◽  
Author(s):  
K. H. Deng ◽  
Y. Zhang ◽  
C. L. Wang ◽  
Y. P. Zhang ◽  
W. X. Tian ◽  
...  
Keyword(s):  
Heat Flux ◽  
Critical Heat Flux ◽  
Pressure Vessel ◽  
Nuclear Reactor ◽  
Heating Surface ◽  
Severe Accident ◽  
Width Ratio ◽  
Lower Head ◽  
Length Width ◽  
Core Materials

After the severe accident inside a nuclear reactor, the IVR (In-vessel retention) management strategy is an effective way to keep the integrity of pressure vessel and reduce risk of radioactive leakage by holding the damaged core materials through External Reactor Vessel Cooling (ERVS). The damaged core materials aggregate in the lower head of pressure vessel and releasing heat to the lower head. Therefore, it is very important to remove heat timely to keep the integrity of pressure vessel by ERVS. The shape of lower head is hemispherical and the local Critical Heat Flux (CHF) of different parts changed with latitude. In this paper, influence of orientation angles, area and length-width ratio on CHF of plate heating surface for saturated pool boiling is investigate experimentally. The results show that CHF increases with increasing orientation angles and decreasing area, meanwhile, length-width ratio has a significantly effect on CHF.

Study of PWR hot leg creep rupture and RCS depressurization strategy during an SBO accident

Kerntechnik ◽  
2021 ◽  
Vol 86 (3) ◽  
pp. 194-201
Author(s):  
L. Wu ◽  
H. Miao ◽  
P. Yu ◽  
Z. Huang ◽  
J. Zheng ◽  
...  
Keyword(s):  
Pressure Vessel ◽  
Failure Time ◽  
Fission Products ◽  
Creep Rupture ◽  
Reactor Pressure Vessel ◽  
Severe Accident ◽  
Relief Valve ◽  
Pressurized Water ◽  
Station Blackout ◽  
Reactor Pressure

Abstract Preventing the leakage of radioactive materials is important to nuclear safety. During a station blackout accident in pressurized water reactors, the hot leg creep rupture caused by hot leg countercurrent flow occurs before the reactor pressure vessel failure that caused by lower head rupture. The secondary fission products barrier is lost after hot leg creep rupture. An analysis for this phenomenon was done using the Modular Accident Analysis Program version 4.0.4 code. A station blackout accident for CPR1000 is simulated and the occurrence and influence of hot leg creep rupture phenomenon are analyzed in detail. After that, a sensitivity analysis of the opening of different pressurizer pilot-operated relief valves at five minutes after entering severe accident management guideline (before the hot leg creep rupture occurs) is studied. The results show that reactor pressure vessel failure time can be extended by at least 4 h if at least one pilot-operated relief valve is opened and direct containment heating phenomenon can be eliminated if at least two pilot-operated relief valves are opened.

Creep Evaluation for a PWR Reactor Pressure Vessel Lower Head Under Severe Accident Conditions Considering Sustained Internal Pressure

2018 ◽  
Author(s):  
YongJian Gao ◽  
Ming Cao ◽  
YinBiao He
Keyword(s):  
Internal Pressure ◽  
Failure Modes ◽  
Structural Integrity ◽  
Creep Damage ◽  
Pressure Vessels ◽  
Mitigation Strategies ◽  
Field Analysis ◽  
Severe Accident ◽  
Lower Head ◽  
Reactor Pressure

In-Vessel Retention (IVR) is one of appropriate severe accident mitigation strategies for AP1000 Nuclear Power Plant (NPP), and assurance of prevention against to thermal failure and structural failure of Reactor Pressure Vessels (RPV) is the prerequisite of IVR. A Finite Element Model fora RPV considering lower head melting was established, the creep calculation was carried out after the temperature field analysis, and the stress-strain responses for different times were obtained. By means of choosing representative evaluation sections and applying the Accumulative Damage Theory based on Larson-Miller Parameter, the Creep Damage calculations and evaluations were conducted. The results showed that the failure modes associated with creep rupture would not happen under IVR condition when a certain amount of internal pressure sustained. The approaches employed in this paper could be utilized in structural integrity evaluation of RPV under IVR for other new type NPPs.

Simplified Modeling of a PWR Reactor Pressure Vessel Lower Head Failure in the Case of a Severe Accident

2002 ◽  
Author(s):  
V. Koundy ◽  
M. Durin ◽  
L. Nicolas ◽  
A. Combescure
Keyword(s):  
Pressure Vessel ◽  
High Pressures ◽  
Numerical Models ◽  
Numerical Results ◽  
Reactor Pressure Vessel ◽  
The Other ◽  
Severe Accident ◽  
Core Material ◽  
Lower Head ◽  
Reactor Pressure

In order to characterize the timing, mode and size of a possible lower head failure (LHF) of the reactor pressure vessel (RPV) in the event of a core meltdown accident, several large-scale LHF experiments were performed under the USNRC/SNL LHF program. The experiments examined lower head failure at high pressures (10 MPa in most cases) and with small throughwall temperature differentials. Another recent USNRC/SNL LHF program, called the OLHF program, has been undertaken in the framework of an OECD project. This was an extension of the first program and dealt with low and moderate pressures (2 MPa to 5 MPa) but with large throughwall temperature differentials. These experiments should lead to a better understanding of the mechanical behavior of the reactor vessel lower head, which is of importance both in severe accident assessment and the definition of accident mitigation strategies. A well-characterized failure of the lower head is of prime importance for the evaluation of the quantity of core material that can escape into the containment, since this defines the initial conditions for all external-vessel events. The large quantity of escaping corium may lead to direct heating of the containment. This is an important severe accident issue because of its potential to cause early containment failure. The experiments also provide data for model development and validation. For our part, as one of the program partners, numerical modeling was performed to simulate these experiments. This paper presents a detailed description of three of our numerical models used for the simulation. The first model is a simplified semi-analytical approach based on the theory of a spherical shell subjected to internal pressure. The two other methods deal with 2D finite element (2D-FE) modeling: one combines the Norton-Bailey creep law with a damage model proposed by Lemaitre-Chaboche while the other uses only a creep failure criterion but takes into account thermo-metallurgical phase transformations. The numerical results are consistent with the experimental measurements. The effect on the numerical results of the multiphase transformation of the shell material and of the two failure criteria used, one involving necking (Conside`re’s criterion) and the other involving creep damage (Lemaitre-Chaboche), is discussed.

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