Age-Related Degradation of Steam Generator Internals Based on Industry Responses to Generic Letter 97-06

Author(s):  
M. Subudhi ◽  
E. J. Sullivan

This paper presents the results of an aging assessment of the nuclear power industry’s responses to NRC Generic Letter 97-06 on the degradation of steam generator internals experienced at Electricite de France (EdF) plants in France and at a United States pressurized water reactor (PWR). Westinghouse (W), Combustion Engineering (CE), and Babcock & Wilcox (B & W) steam generator models, currently in service at U.S. nuclear power plants, potentially could experience degradation similar to that found at EdF plants and the U.S. plant. The steam generators in many of the U.S. PWRs have been replaced with steam generators with improved designs and materials. These replacement steam generators have been manufactured in the U.S. and abroad. During this assessment, each of the three owners groups (W, CE, and B&W) identified for its steam generator models all the potential internal components that are vulnerable to degradation while in service. Each owners group developed inspection and monitoring guidance and recommendations for its particular steam generator models. The Nuclear Energy Institute incorporated in NEI 97-06, “Steam Generator Program Guidelines,” a requirement to monitor secondary side steam generator components if their failure could prevent the steam generator from fulfilling its intended safety-related function. Licensees indicated that they implemented or planned to implement, as appropriate for their steam generators, their owners group recommendations to address the long-term effects of the potential degradation mechanisms associated with the steam generator internals.

Author(s):  
Dae-Kwang Kim ◽  
Sung-Jin Han ◽  
Hak-Joon Kim ◽  
Sung-Jin Song ◽  
Yun-hang Choung

The SMART (System-integrated Modular Advanced ReacTor) is small sized integral type pressurized water reactor designed by KAERI (Korea Atomic Energy Research Institute), Korea. But, shape of steam generator (SG) in SMART plant differs from those in operated nuclear power plants (NPPs). Especially, SG tubes in SAMRT plant is helical type with around 600 mm of innermost diameter and thickness of 2.5 mm which is thicker than general NPPs one. For providing integrity of SG tube in SMART plant, new types of ECT method are needed because eddy current testing (ECT) is one of widely adopted method for inspection of SG tubes in NPPs. Therefore, in this study, we investigate optimal conditions or parameters for detecting and evaluating of flaws in the SG tubes in SMART plant by simulation of ECT signals with various testing condition or parameter such as frequency, coil gap and etc. From the simulated ECT signals optimal eddy current test condition or parameters are proposed.


Author(s):  
Christian Phalippou ◽  
Franck Ruffet ◽  
Emmanuel Herms ◽  
François Balestreri

Flow-induced vibrations of steam generator tubes in nuclear power plants may result in wear damage at support locations. The steam generators in EPR power plants have a design life of 60 years; as wear is an identified ageing damage in steam generators, it is therefore important to collect experimental results on wear of tube and support due to dynamic interactions at EPR secondary side temperature. In this study, wear tests were performed between a steam generator tube (Alloy 690) and two flat opposite anti-vibration bars (AVB in 410s stainless steel) at different impact force levels. Tests were performed in pressurized water at 290°C in wear machines for long term repeated predominant impact motions. The worn surfaces were observed by SEM, the wear coefficients of tube and AVB were evaluated using the work rate approach. Significant scoring, due to the importance of sliding when impacts occur, was shown on wear scar patterns. There were greater wear volumes and depths on tubes than on AVBs, but dynamic forced conditions and rigid mounting of AVB in the rigs have prevailed for finally getting an upper bound of the wear rates. Alloy 690 for tubes and 410s for AVB remain a satisfactory material combination considering comparative wear results with other published data.


Author(s):  
Jun Zhao ◽  
Xing Zhou ◽  
Jin Hu ◽  
Yanling Yu

The Qinshan Nuclear Power Plant phase 1 unit (QNPP-1) has a power rating of 320 MWe generated by a pressurized water reactor that was designed and constructed by China National Nuclear Corporation (CNNC). The TELEPERM XS I&C system (TXS) is to be implemented to transform analog reactor protection system (RPS) in QNPP-1. The paper mainly describes the function, structure and characteristic of RPS in QNPP-1. It focuses on the outstanding features of digital I&C, such as strong online self-test capability, the degradation of the voting logic processing, interface improvements and CPU security. There are some typical failures during the operation of reactor protection system in QNPP-1. The way to analyze and process the failures is different from analog I&C. The paper summarizes typical failures of the digital RPS in the following types: CPU failure, communication failure, power failure, Input and output (IO) failure. It discusses the cause, risk and mainly processing points of typical failure, especially CPU and communication failures of the digital RPS. It is helpful for the maintenance of the system. The paper covers measures to improve the reliability of related components which has been put forward effective in Digital reactor protection system in QNPP-1. It will be valuable in nuclear community to improve the reliability of important components of nuclear power plants.


2020 ◽  
Vol 12 (12) ◽  
pp. 5149
Author(s):  
Ga Hyun Chun ◽  
Jin-ho Park ◽  
Jae Hak Cheong

Although the generation of large components from nuclear power plants is expected to gradually increase in the future, comprehensive studies on the radiological risks of the predisposal management of large components have been rarely reported in open literature. With a view to generalizing the assessment framework for the radiological risks of the processing and transport of a representative large component—a steam generator—12 scenarios were modeled in this study based on past experiences and practices. In addition, the general pathway dose factors normalized to the unit activity concentration of radionuclides for processing and transportation were derived. Using the general pathway dose factors, as derived using the approach established in this study, a specific assessment was conducted for steam generators from a pressurized water reactor (PWR) or a pressurized heavy water reactor (PHWR) in Korea. In order to demonstrate the applicability of the developed approach, radiation doses reported from actual experiences and studies are compared to the calculated values in this study. The applicability of special arrangement transportation of steam generators assumed in this study is evaluated in accordance with international guidance. The generalized approach to assessing the radiation doses can be used to support optimizing the predisposal management of large components in terms of radiological risk.


Author(s):  
Yuriy V. Parfenov ◽  
Oleg I. Melikhov ◽  
Vladimir I. Melikhov ◽  
Ilya V. Elkin

A new design of nuclear power plant (NPP) with pressurized water reactor “NPP-2006” was developed in Russia. It represents the evolutionary development of the designs of NPPs with VVER-1000 reactors. Horizontal steam generator PGV-1000 MKP with in-line arrangement of the tube bundles will be used in “NPP-2006”. PGV test facility was constructed at the Electrogorsk Research and Engineering Center on NPP Safety (EREC) to investigate the process of the steam separation in steam generator. The description of the PGV test facility and tests, which will be carried out at the facility in 2009, are presented in this paper. The experimental results will be used for verification of the 3D thermal-hydraulic code STEG, which is developed in EREC. STEG pretest calculation results are presented in the paper.


Author(s):  
Myron R. Anderson

Pressurized Water Reactor Power Plants have at times required that large components be replaced (steam generators weighing 750,000 lbs) which have necessitated performing first time modifications to the plant that were unintended during the original design. The steam generator replacement project at Tennessee Valley Authority (TVA’s) Sequoyah Nuclear Power Station necessitated (1) two large temporary openings (21’×45’) in the plant’s Shield Building roof (2’ thick concrete) by hydro-blasting to allow the removal of the old generators and installation of the new, (2) removal and repair of the concrete steam generator enclosure roofs (20’ diameter, 3’ thick) which were removed by wire saw cutting and (3) the seismic qualification of; the design and construction of an extensive ring foundation for; the use of one of the world largest cranes to remove these components through the roof. This removal and replacement process had to be performed in an expeditious manner to minimize the amount of time the plant is shutdown so the plant could return to providing power to the grid. This paper will address some of the many technical and construction considerations required to perform this demolition and repair work safely, efficiently and in a short as possible duration.


Author(s):  
Padmanabha J. Prabhu ◽  
Damian A. Testa

The Steam Generator Asset Management Program (SGAMP) is a long term program designed to maximize the performance and reliability of the steam generators. The SGAMP focuses on plant specific conditions and hence is applicable to the original or the replacement steam generators. It is recommended that the utility and the vendor form a joint steam generator management team (SGMT) to develop, monitor and implement a long-term plan to address steam generator operation, maintenance and life extension goals. The SGMT will consist of representatives from operations, chemistry, maintenance and engineering functions and will be responsible for making decisions related to the steam generators. The charter of the SGMT is to develop a steam generator strategic plan that will cost-effectively manage steam generator options. The strategic plan is consistent with the Steam Generator Program Guidelines (NEI 97-06 in the United States). The strategic plan is a living document and is revised periodically to incorporate inspection results, new technology developments, lessons learned and industry experience. Cost-benefit analyses of strategies may be performed to prolong steam generator operability through steam generator performance modeling (tube degradation, fouling, etc.), diagnostic tools, regulatory strategy, condition monitoring and operational assessment strategy, and maintenance strategy. The SGMT will provide input regarding potential maintenance of the steam generators with schedule and cost impacts for each outage. It will also recommend engineering evaluations to be performed in support of program goals and will develop short- and long-term recommendations. These recommendations will address action plans, performance measures and results. Secondary side inspection and cleaning strategy should be developed (techniques and frequency) to maximize performance cost-effectively. This paper is based on Westinghouse experience gained by working with several pressurized water reactor (PWR) plant operators in the United States (US).


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