Coordinated Research Projects at IAEA Concerning RPV and Structural Integrity

Author(s):  
William Server ◽  
Timothy Hardin ◽  
Milan Brumovsky´

The International Atomic Energy Agency (IAEA) has had a series of reactor pressure vessel (RPV) structural integrity programs that started back in the 1970s. These Coordinated Research Projects most recently have focused on use of the Master Curve fracture toughness testing approach for RPV and other ferritic steel components and on the issue of pressurized thermal shock (PTS) in operating pressurized water reactors. This paper will provide the current status for these projects and discuss the implications for improved safety of key ferritic steel components in nuclear power plants (NPPs).

Author(s):  
T Hakata ◽  
T Kitamura

The basic safety design philosophy of Mitsubishi pressurized water reactors (PWRs) is discussed and compared with the British PWR. PWR plants are designed in accordance with the Japanese regulatory guidelines which are similar to American and International Atomic Energy Agency (IAEA) safety criteria and are based on defence-in-depth principles. The high reliability of nuclear power plants is especially emphasized in Mitsubishi PWRs, and this has been demonstrated by the good operating experience of PWR plants in Japan. The safety system designs of six key items, which were discussed in the recent review of overseas designs by British utilities, are addressed to show the difference in the design philosophy between the United Kingdom and Japan.


Author(s):  
Jianfeng Yang

Neutron noise monitoring and analysis has been a valuable tool for in-service monitoring of the structural integrity of reactor internals. Several nuclear power plants have experienced structural degradation in their reactor internals. Significant signatures were noticed in the neutron noise data when the degradations occurred. This article briefly summarizes the findings based on these experiences. A significant amount of neutron noise time-history data has been obtained based on the continuous neutron noise data monitoring and analysis for pressurized water reactors (PWRs). Over the past decade, power plants have made many major component repairs and replacements. This article correlates the plant operating history with its corresponding signatures on the neutron noise data. This information is an extremely valuable reference for diagnosing the condition of the reactor internals through neutron noise data monitoring and analyses.


2013 ◽  
Vol 10 (2) ◽  
pp. 6-10 ◽  
Author(s):  
Petr Pospíšil

Abstract Some commercial nuclear power plants have been permanently shut down to date and decommissioned using dismantling methods. Other operating plants have decided to undergo an upgrade process that includes replacement of reactor internals. In both cases, there is a need to perform a segmentation of the reactor vessel internals with proven methods for long term waste disposal. Westinghouse has developed several concepts to dismantle reactor internals based on safe and reliable techniques, including plasma arc cutting (PAC), abrasive waterjet cutting (AWJC), metal disintegration machining (MDM), or mechanical cutting. Mechanical cutting has been used by Westinghouse since 1999 for both Pressurized Water Reactors (PWR’s) and Boiling Water Reactors (BWR’s) and its process has been continuously improved over the years. The complexity of the work requires well designed and reliable tools. Different band saws, disc saws, tube cutters and shearing tools have been developed to cut the reactor internals. All of those equipments are hydraulically driven which is very suitable for submerged applications. Westinghouse experience in mechanical cutting has demonstrated that it is an excellent technique for segmentation of internals. In summary, the purpose of this paper will be to provide an overview of the Westinghouse mechanical segmentation process, based on actual experience from the work that has been completed to date.


Author(s):  
M. S. Kalsi ◽  
Patricio Alvarez ◽  
Thomas White ◽  
Micheal Green

A previous paper [1] describes the key features of an innovative gate valve design that was developed to overcome seat leakage problems, high maintenance costs as well as issues identified in the Nuclear Regulatory Commission (NRC) Generic Letters 89-10, 95-07 and 96-05 with conventional gate valves [2,3,4]. The earlier paper was published within a year after the new design valves were installed at the Pilgrim Nuclear Plant — the plant that took the initiative to form a teaming arrangement as described in [1] which facilitated this innovative development. The current paper documents the successful performance history of 22 years at the Pilgrim plant, as well as performance history at several other nuclear power plants where these valves have been installed for many years in containment isolation service that requires operation under pipe rupture conditions and require tight shut-off in both Pressurized Water Reactors (PWRs) and Boiling Water Reactors (BWRs). The performance history of the new valve has shown to provide significant performance advantage by eliminating the chronic leakage problems and high maintenance costs in these critical service applications. This paper includes a summary of the design, analysis and separate effects testing described in detail in the earlier paper. Flow loop testing was performed on these valves under normal plant operation, various thermal binding and pressure locking scenarios, and accident/pipe rupture conditions. The valve was designed, analyzed and tested to satisfy the requirements of ANSI B16.41 [9]; it also satisfies the requirements of ASME QME 1-2012 [10]. The results of the long-term performance history including any degradation observed and its root cause are summarized in the paper. Paper published with permission.


Author(s):  
Jaehyun Cho ◽  
Yong-Hoon Shin ◽  
Il Soon Hwang

Although the current Pressurized Water Reactors (PWRs) have significantly contributed to the global energy supply, PWRs have not been considered as a trustworthy energy solution owing to its several problems; spent nuclear fuels (SNFs), nuclear safety, and nuclear economy. In order to overcome these problems, lead-bismuth eutectic (LBE) fully passive cooling Small Modular Reactor (SMR) system is suggested. It is possible to not only provide the solution of the problem of SNFs through the transmutation feature of LBE coolant, but also increase the safety and economy through the concepts of the natural circulation cooling SMRs. It is necessary to maximize the advantages (safety and economy) of this type of Nuclear Power Plants for several applications in future. Accordingly, objective of the study is to maximize the reactor core power while the limitations of shipping size, materials endurance, long-burning criticality as well as safety under Beyond Design Basis Events must be satisfied. Design limitations of natural circulating LBE-cooling SMRs are researched and power maximization method is developed based on obtained design limitations. It is expected that the results are contributed to reactor design stage with providing several insights to designers as well as the methods for design optimization of other type of SMRs.


Author(s):  
Jeffrey C. Poehler ◽  
Gary L. Stevens ◽  
Anees A. Udyawar ◽  
Amy Freed

Abstract ASME Code, Section XI, Nonmandatory Appendix G (ASME-G) provides a methodology for determining pressure and temperature (P-T) limits to prevent non-ductile failure of nuclear reactor pressure vessels (RPVs). Low-Temperature Overpressure Protection (LTOP) refers to systems in nuclear power plants that are designed to prevent inadvertent challenges to the established P-T limits due to operational events such as unexpected mass or temperature additions to the reactor coolant system (RCS). These systems were generally added to commercial nuclear power plants in the 1970s and 1980s to address regulatory concerns related to LTOP events. LTOP systems typically limit the allowable system pressure to below a certain value during plant operation below the LTOP system enabling temperature. Major overpressurization of the RCS, if combined with a critical size crack, could result in a brittle failure of the RPV. Failure of the RPV could make it impossible to provide adequate coolant to the reactor core and result in a major core damage or core melt accident. This issue affected the design and operation of all pressurized water reactors (PWRs). This paper provides a description of an investigation and technical evaluation regarding LTOP setpoints that was performed to review the basis of ASME-G, Paragraph G-2215, “Allowable Pressure,” which includes provisions to address pressure and temperature limitations in the development of P-T curves that incorporate LTOP limits. First, high-level summaries of the LTOP issue and its resolution are provided. LTOP was a significant issue for pressurized water reactors (PWRs) starting in the 1970s, and there are many reports available within the U.S. Nuclear Regulatory Commission’s (NRC’s) documentation system for this topic, including Information Notices, Generic Letters, and NUREGs. Second, a particular aspect of LTOP as related to ASME-G requirements for LTOP is discussed. Lastly, a basis is provided to update Appendix G-2215 to state that LTOP setpoints are based on isothermal (steady-state) conditions. This paper was developed as part of a larger effort to document the technical bases behind ASME-G.


Author(s):  
Akihiro Mano ◽  
Jinya Katsuyama ◽  
Yinsheng Li

Abstract A probabilistic fracture mechanics (PFM) analysis code, PASCAL-SP, has been developed by Japan Atomic Energy Agency (JAEA) to evaluate the failure probability of piping within nuclear power plants considering aged-related degradations such as stress corrosion cracking and fatigue for both pressurized water reactor and boiling water reactor environments. To strengthen the applicability of PASCAL-SP, a benchmarking study is being performed with a PFM analysis code, xLPR, which has been developed by U.S.NRC in collaboration with EPRI. In this benchmarking study, deterministic and probabilistic analyses are undertaken on primary water stress corrosion cracking using the common analysis conditions. A deterministic analysis on the weld residual stress distributions is also considered. These analyses are carried out by U.S.NRC and JAEA independently using their own codes. Currently, the deterministic analyses by both xLPR and PASCAL-SP codes have been finished and probabilistic analyses are underway. This paper presents the details of conditions and comparisons of the results between the two aforementioned codes for the deterministic analyses. Both codes were found to provide almost the same results including the values of stress intensity factor. The conditions and results of the probabilistic analysis obtained from PASCAL-SP are also discussed.


Author(s):  
Yuko Sakamoto ◽  
Koji Shirai ◽  
Toshiko Udagawa ◽  
Shunsuke Kondo

In Japan, nuclear power plants must be protected from tornado missiles that are prescribed by Nuclear Regular Authority (NRA). When evaluating the structural integrity of steel structures in the plant with impact analysis by numerical code, strain-based criteria are appropriate because the tornado missiles have huge impact energy and may cause large deformation of the structures. As one of the strain-based criteria, the Japan Society of Mechanical Engineers (JSME) prescribes limiting triaxial strain for severe accident of Pressurized Water Reactor (PWR) steel containment. To confirm whether or not this criterion is appropriate to the evaluation of the impact phenomena between the steel structures and the tornado missiles, a free drop impact experiment to steel plates (carbon steel and austenitic stainless steel) was carried out with heavy weights imitated on one of the tornado missiles, followed by an impact analysis of the experiment with AUTODYN code and the JSME strain-based criterion. Consequently, it was confirmed that the strain-based criterion of JSME standard was for evaluating the fracture of steel structures caused by tornado missiles.


Author(s):  
Fumio Inada ◽  
Tomomichi Nakamura ◽  
Takashi Nishihara ◽  
Shigehiko Kaneko ◽  
Manwoong Kim ◽  
...  

In nuclear power plants, fluid structure interactions (FSI) occurring in component systems can cause excessive forces or stresses to the structures resulting in mechanical damages that may eventually threaten the structural integrity. FSI in the guidelines includes flow-induced vibration, water hammer, and pipewhip. It can also include movement, deformation, or fracture of equipments by tsunami etc. They can be issues of design and maintenance. Authors cannot find complete guidelines to correspond to the FSI phenomena which can be important in the design and maintenance of nuclear power plants. Based on the background, International Atomic Energy Agency (IAEA) has drafted guidelines on FSI. This paper summarizes general description of FSI as well as design and maintenance against FSI.


Author(s):  
Claude Faidy

Two major Codes are used for Fitness for Service of Nuclear Power Plants: one is the ASME B&PV Code Section XI and the other one is the French RSE-M Code. Both of them are largely used in many countries, partially or totally. The last 2013 RSE-M covers “Mechanical Components of Pressurized Water Reactors (PWRs): - Pre-service and In-service inspection - Surveillance in operation or during shutdown - Flaw evaluation - Repairs-Replacements parts for plant in operation - Pressure tests The last 2013 ASME Section XI covers “Mechanical components and containment of Light Water Reactors (LWRs)” and has a larger scope with similar topics: more types of plants (PWR and Boiling Water Reactor-BWR), other components like metallic and concrete containments… The paper is a first comparison covering the scope, the jurisdiction, the general organization of each section, the major principles to develop In Service Inspection, Repair-Replacement activities, the flaw evaluation rules, the pressure test requirements, the surveillance procedures (monitoring…) and the connections with Design Codes… These Codes are extremely important for In-service inspection programs in particular and essential tools to justify long term operation of Nuclear Power Plants.


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