SCF and Fatigue Analysis of Sphere-Nozzle Intersections With LTA

Author(s):  
M. Qadir ◽  
D. Redekop

A linear elastic finite element analysis (FEA) is carried out to determine the stress concentration factor (SCF) of a pressurized sphere-nozzle intersection. Nine-noded axi-symmetric 2D (ring) elements are used, and vessels without and with inner-wall local thinned areas (LTA) are considered. The SCF values obtained for vessels with uniform wall thickness are compared with previously published experimental and analytical results, and also with results from standard formulas given in the literature. An evaluation is made of the effect on the SCF of three types of inner-wall LTA; thinning in the nozzle, in the sphere, and in both components. As well, an evaluation is made of the effect on the SCF of growth of the LTA away from the intersection. A detailed parametric study is then carried out to determine the SCF for vessels with different depths of LTA. An elastic-plastic fatigue analysis for simulated seismic action is next carried out for some sample intersections, without and with LTA. The results provided are intended to contribute to the information available on the stress and fatigue characteristics of sphere-nozzle intersections with LTA.

Author(s):  
Gürkan İrsel

In this study, the total algorithm of the strength-based design of the system for mass production has been developed. The proposed algorithm, which includes numerical, analytical, and experimental studies, was implemented through a case study on the strength-based structural design and fatigue analysis of a tractor-mounted sunflower stalk cutting machine (SSCM). The proposed algorithm consists of a systematic engineering approach, material selection and testing, design of the mass criteria suitability, structural stress analysis, computer-aided engineering (CAE), prototype production, experimental validation studies, fatigue calculation based on an FE model and experimental studies (CAE-based fatigue analysis), and an optimization process aimed at minimum weight. Approximately 85% of the system was designed using standard commercially available cross-section beams and elements using the proposed algorithm. The prototype was produced, and an HBM data acquisition system was used to collect the strain gage output. The prototype produced was successful in terms of functionality. Two- and three-dimensional mixed models were used in the structural analysis solution. The structural stress analysis and experimental results with a strain gage were 94.48% compatible in this study. It was determined using nCode DesignLife software that fatigue damage did not occur in the system using the finite element analysis (FEA) and experimental data. The SSCM design adopted a multi-objective genetic algorithm (MOGA) methodology for optimization with ANSYS. With the optimization solved from 422 iterations, a maximum stress value of 57.65 MPa was determined, and a 97.72 kg material was saved compared to the prototype. This study provides a useful methodology for experimental and advanced CAE techniques, especially for further study on complex stress, strain, and fatigue analysis of new systematic designs desired to have an optimum weight to strength ratio.


2019 ◽  
Vol 17 (1) ◽  
pp. 25-40 ◽  
Author(s):  
Hafida Kahoul ◽  
Samira Belhour ◽  
Ahmed Bellaouar ◽  
Jean Paul Dron

Purpose This paper aims to present the fatigue life behaviour of upper arm suspension. The main objectives are to predict the fatigue life of the component and to identify the critical location. In this analysis, three aluminium alloys were used for the suspension, and their fatigue life was compared to select the suitable material for the suspension arm. Design/methodology/approach CAD model was prepared using Solid Works software, and finite element analysis was done using ANSYS 14.0 software by importing the Parasolid file to ANSYS. The model is subjected to loading and boundary conditions; the authors consider a vertical force with constant amplitude applied at the bushing that connected to the tire, the others two bushing that connected to the body of the car are constraint. Tetrahedral elements given enhanced results as compared to other types of elements; therefore, the elements (TET 10) are used. The maximum principal stress was considered in the linear static analysis, and fatigue analysis was done using strain life approach. Findings Life and damage are evaluated and the critical location was considered at node 63,754. From the fatigue analysis, aluminium alloys 7175-T73 (Al 90%-Zn 5.6%-Mg 2.5% -… …) and 2014-T6 (Al 93.5%-Cu 4.4%-Mg 0.5%… …) present a similar behaviour as compared to 6061-T6 (Al 97.9%-Mg 1.0%-Si 0.6%… … .); in this case of study, these lather are considered to be the materials of choice to manufacture the suspension arms; but 7175-T73 aluminium alloys remain the material with a better resistance to fatigue. Originality/value By the finite element analysis method and assistance of ANSYS software, it is able to analyse the different car components from varied aspects such as fatigue, and consequently save time and cost. For further research, the experimental works under controlled laboratory conditions should be done to determine the validation of the result from the software analysis.


2020 ◽  
Vol 10 (7) ◽  
pp. 2209 ◽  
Author(s):  
Alessandro Rasulo ◽  
Angelo Pelle ◽  
Davide Lavorato ◽  
Gabriele Fiorentino ◽  
Camillo Nuti ◽  
...  

This paper discusses the seismic behavior of reinforced concrete (RC) bridge structures, focusing on the shear–flexure interaction phenomena. The assessment of reinforced concrete bridges under seismic action needs the ability to model the effective non-linear response in order to identify the relevant failure modes of the structure. Existing RC bridges have been conceived according to old engineering practices and codes, lacking the implementation of capacity design principles, and therefore can exhibit premature shear failures with a reduction of available strength and ductility. In particular, recent studies have shown that the shear strength can decrease with the increase of flexural damage after the development of plastic hinges and, in some cases, this can cause unexpected shear failures in the plastic branch with a consequent reduction of ductility. The aim of the research is to implement those phenomena in a finite-element analysis. The proposed model consists of a flexure fiber element coupled with a shear and a rotational slip spring. The model has been implemented in the OpenSEES framework and calibrated against experimental data, showing a good ability to capture the overall response.


2018 ◽  
Vol 251 ◽  
pp. 04056 ◽  
Author(s):  
Zelimkhan Khakiev ◽  
Alexander Kruglikov ◽  
Georgy Lazorenko ◽  
Anton Kasprzhitskii ◽  
Yakov Ermolov ◽  
...  

Analysis of mechanical behavior of ballast shoulder of railway track reinforced by polyurethane binding agent has been performed by the method of finite-element simulation Limitation of the model of linear-elastic properties of geocomposite has been displayed. Dependence of elasticity modulus of geocomposite on deformation value has been suggested. Influence of penetration depth of polyurethane binding agent on behavior of railway track construction under different train loads has been studied.


2017 ◽  
Vol 21 ◽  
pp. 116-121
Author(s):  
Vasile Murăraşu ◽  
Vasile Mircea Venghiac

This paper presents a synthesis of the numerical analyses regarding the method of modelling the coupling beams of structural walls. The directions of the struts and ties are established according to the results obtained after a linear-elastic finite element analysis. The results obtained after modelling using the Strut and Tie Method, with the struts and ties oriented along the diagonals of the coupling beam, coincide with the results obtained by applying the theory provided by EC8, which proves the viability of the method. This is also confirmed by the results obtained after a non-linear analysis was carried out in the LUSAS finite element environment.


2013 ◽  
Vol 315 ◽  
pp. 458-462 ◽  
Author(s):  
Mohd Sallehuddin Yusof ◽  
Z. Said ◽  
M.I. Maksud

Line profile is an important consideration in printing functional devices particularly in printing very fine line for electronic applications. Since laser machining provides the opportunity to apply extreme fine lines with different profiles where unachievable mechanically. Laser ablated printing plate are costly to produce, hence it is appropriate to investigate this within a computational framework beforehand. Therefore several designs will be investigated with different geometry as the variables using both linear elastic and non linear hyperelastic models. The results exhibits that finite element analysis serves appropriately as an exploration tool where it worked well with experimental results.


2011 ◽  
Vol 488-489 ◽  
pp. 654-657
Author(s):  
Radu Negru ◽  
Liviu Marsavina ◽  
Hannelore Filipescu ◽  
Cristiana Caplescu

The aim of this paper is the application of two methods for notch fatigue life assessment, methods which are based on finite element analysis: the theory of critical distances and the volumetric method. Firstly, un-notched and notched specimens (for three different geometries) were tested in tension under constant-amplitude loading. The use of theory of critical distances (TCD) to predict the notch fatigue life involves the determination of the material characteristic length L based on experimental results obtained for the un-notched and one type of notched specimens. For the others notched geometries, based on linear-elastic finite element analysis, the fatigue strength is predicted using the TCD. In order to apply the volumetric method, elastic-plastic stress field around notches are considered and notch strength reduction factor are determined. Finally, the predictions of the two methods were compared with experimental fatigue data for notched specimens.


2013 ◽  
Vol 372 ◽  
pp. 292-296 ◽  
Author(s):  
K. Annamalai ◽  
S. Sathyanarayanan ◽  
C.D. Naiju ◽  
Mohammed Shejeer

This study is focused on predicting the fatigue life expectancy of Girth gear-pinion assembly used in cement industries. Gear design and modeling was carried out using a CAD package and analysis was done using finite element analysis software, ANSYS. AISI 4135-low alloy steel material properties are considered and linear elastic finite element analysis and fatigue life analysis were carried out. The variable amplitude load is applied to simulate the real time loading of the gear-pinion assembly. Rainflow cycle counting algorithm and Minars linear damage rule is employed to predict the fatigue life. The critical stress and the corresponding deformation are discussed in the results. Finally the life expectancy of the girth gear and pinion assembly is estimated which would be useful for the periodical maintenance of the gear assembly.


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