Service Water Life Cycle Management

Author(s):  
Eric J. Houston ◽  
Arlene S. Rahn ◽  
George J. Licina

Nuclear plant service water systems are a critical part of the facility’s infrastructure. System integrity and performance are vital for plant reliability and essential to achieving a plant life of 40 years and beyond. Corrosion, fouling (macrofouling, microfouling and sedimentation) and other effects that are detrimental to the reliability of the service water system led to the issue of NRC Generic Letter 89-13 “Service Water System Problems Affecting Safety-Related Equipment.” This generic letter continues to be a fundamental guideline for safety related service water systems at all U.S. nuclear plants. The low temperature and pressure service water piping systems are primarily degraded by corrosion. Because of the complexity and random nature of corrosion processes, it is nearly impossible to develop a mathematically deterministic model that accurately predicts pipe wall loss. However, if statistical distributions are used to describe the various corrosion processes, mathematical algorithms that incorporate all of the distributions, iterated a statistically significant number of times, can be used to forecast the most probable number of leaks. This paper predicts the condition of service water piping at Kewaunee Nuclear Power Plant using the described model and includes the expected number of through-wall leaks as a function of operating time.

1991 ◽  
Vol 24 (2) ◽  
pp. 149-152 ◽  
Author(s):  
N. A. Grabow ◽  
E. J. Pienaar ◽  
R. Kfir

A total of 510 service water samples from cooling towers throughout South Africa were analysed for the presence of Legionella bacteria. Legionella was detected using an immuno-labelling technique based on the most probable number principle. Only cultural (viable) bacteria were counted. Legionellae were found in most of the samples tested. However, in only 4% of the samples a high level of legionellae was recorded. No correlation was found between the numbers of legionellae and those of standard plate counts. Biocide treatment was shown to be effective in the removal of the bacteria from cooling towers after a 3-month treatment period.


Author(s):  
Shengtao Zhang ◽  
Ke Yi

Abstract Essential Service Water System (WES) is part of the nuclear power plant cooling system which provides the final heat sink for nuclear power plants. Therefore, WES must operate stably, safely and reliably for a long time. The total loss of WES accident is a design extended condition and will result in the loss of the final heat sink of the unit. The consequences of the accident are severe. In order to deal with the accident quickly and effectively and ensure the safety and economics of the power plant in accident condition, it’s necessary to formulate corresponding treatment strategy to deal with the transient. This paper developed a strategy for dealing with the total loss of WES with Residual Heat Removal System (RHR) not connected condition in Generation III nuclear power plant. The structure of the WES system and the types of failures that may occur are analyzed, and thus the symptoms of the faults are obtained and the entry conditions for the operating strategy are determined. The effect of faults on unit equipment and safety functions and the impact on nuclear steam supply system (NSSS) control are analyzed in this paper. Combined with the unit design, the system and equipment for controlling and mitigating related safety functions are analyzed, and the mitigation method and the fallback strategy of the fault are determined. Thereby a complete operating strategy of total loss of WES with RHR not connected is obtained. In addition, this paper analyzes and evaluates the operating strategy by simulating thermal hydraulic calculation for the first time. The results show that without staff intervention Component Cooling System (WCC) temperature reached 55°C limits after running a few minutes. Based on the intervention of the operating strategy proposed in this paper, WCC temperature reached the 55°C limits when the unit was operated at about 4 hours and 55 minutes. The result shows that and the strategy can effectively alleviate the failure and provide sufficient intervention time for the operator to bring the unit to a safe state.


Author(s):  
Harvey Svetlik

30 years ago, steel pipe was the standard in the ASME code for raw water supply and raw water handling at Nuclear Power Plants. At some power plants, despite best efforts, that steel pipe has suffered intermittent leakage from external and severe MIC internal corrosion. Additionally, internal tuberculation and mineral build-up has severely constricted flow in other pipelines. Advanced, engineering pipe-grade polyethylene pipe has been extruded and used in some nuclear power plants as the effective method to eliminate corrosion and tuberculation of raw water system pipelines. Implementing the change to earth-quake tolerant polyethylene pipelines has resulted in decreased maintenance, increased system reliability, and improved plant longevity. The expectation is that the advanced polyethylene will provide continuous service up to 100 years from initial installation, with a very low statistical probability of any pressure rupture during its service life. Herein discussed is the engineering grade of polyethylene material, its design basis, the conversion of extruded heavy-wall pipe (Picture 1) into fabricated components, and the final production of fully pressure-rated, fabricated pipe fittings with wall thickness of up to 5-inches. Fabrication pictures 1 to 12 are included.


Author(s):  
George G. Thomas ◽  
Jack R. Spanner ◽  
Timothy M. Adams ◽  
Siegrid Hall

The commercial Light Water Reactors operating within the United States have been in service from about 20 to 35 years. These plants include buried Service Water piping systems primarily made from low carbon steel. This piping has been subject to aging over the years, resulting in degradation and corrosion that will require replacement of the piping. Due to the advantageous cost and durability of High Density Polyethylene (HDPE) piping (as demonstrated in other commercial industries), the industry has expressed interest in replacing steel buried Service Water Piping in Nuclear Power Stations with HDPE piping. To assist in this effort EPRI has funded and supported the work summarized in this paper to develop design criteria for HPDE Pipe. This paper provides an example problem demonstrating the application of recently developed design criteria for HDPE piping. The technical bases of these criteria are presented in separate papers and are not repeated in this discussion.


Author(s):  
Adel N. Haddad

Originally introduced in the 1990s, bimodal HDPE, pipe resins are still finding new niches today, including even nuclear power plants. HDPE pipe grades are used to make strong, corrosion resistant and durable pipes. High density polyethylene, PE 4710, is the material of choice of the nuclear industry for the Safety Related Service Water System. This grade of polymer is characterized by a Hydrostatic Design Basis (HDB) of 1600 psi at 73 °F and 1000 psi at 140 °F. Additionally bimodal high density PE 4710 grades display >2000 hours slow crack growth resistance, or PENT. HD PE 4710 grades are easy to extrude into large diameter pipes; fabricate into fitting and mitered elbows and install in industrial settings. The scope of this paper is to describe the bimodal technology which produces HDPE pipe grade polymer; the USA practices of post reactor melt blending of natural resin compound with black masterbatch; and the attributes of such compound and its conformance to the nuclear industry’s Safety Related Service Water System.


Author(s):  
Yang Ting ◽  
Li Guang Sheng ◽  
Li Zeng Fen ◽  
Peng Yue ◽  
Hu Jian

For nuclear power stations, the main function of Essential Service Water System (ESWS) is to discharge the waste heat from reactor core and spent fuel pool to the environment controllably, which is directly related to the safety and economy of nuclear power stations. Usually ESWS use open water from sea, rivers, lakes, reservoirs, as heat transfer medium. Extremely harsh environmental conditions may disable system functions and even lead to ESWS failure, directly reduce the safety and economy of nuclear power stations, and cause serious nuclear accidents. Failure of ESWS is one of the main reasons that lead to the Fukushima nuclear accident because of the loss of electricity after the earthquake and tsunami. Based on the typical ESWS configuration and conditions of serving nuclear power stations in China, the influence of environmental conditions on the function of water system is studied, and the corresponding measures are analyzed. These conditions can be divided into three categories: temperatures, water levels, and physical and chemical characteristics. Temperatures affect cooling characteristic of ESWS mainly. Nuclear power stations in tropical areas need to focus on cooling capacity might be reduced by high temperature. Those in cold region need attention to excessive cooling and freezing problems caused by low temperature. The influence of water levels is mainly fluid transport capacity and selection of equipment to ESWS. When the range of natural water level is too wide, designers shall consider measures to narrow it, such as the construction of highly reliable reservoir. Inland nuclear power stations shall try to ensure the reliability of ESWS; prevent water level changes beyond the scope of design caused by drought and flood disasters. The effects of physical and chemical properties are derived from the open water characteristics, including high salinity, high chloride ion concentration, carrying solid particles, suspended solids, and aquatics, and so on. These characteristics will cause the equipment and pipeline eroded or even damaged, aqueducts of intake and output jammed, heat exchangers of the final heat sink weakened and other negative effects, resulting in ESWS performance decline. Some of these factors are the characteristics of station site natural environment, some others are changes caused by human activities. Some factors are sustained, long-term; some others may be sudden, temporary. Influence on these factors need to be taken measures from many aspects, including structure, biological disinfection, special materials and equipment, environmental protection measures around the nuclear power station, and so on. On the whole, the environmental factors that affect ESWS in the nuclear power stations are wide, and the influence mechanism is more complex. These factors ultimately act on ESWS, but most of them cannot be banished inside of ESWS or the final heat sink system. Against the negative effects from environmental conditions, it has to be considered from all steps in the engineering of nuclear power stations, including design, construction and operation. All the measures shall be suitable to local conditions, in order to ensure the safety and economy of nuclear power stations.


Author(s):  
James T Walker ◽  
Paul McDermott

Abstract Legionnaires’ disease has been recognized since 1976 and Legionella pneumophila, still accounts for more than 95% of cases. Approaches in countries, including France, suggest that focusing risk reduction specifically on L. pneumophila is an effective strategy, as detecting L. pneumophila has advantages over targeting multiple species of Legionella. In terms of assays, the historically accepted plate culture method takes 10 days for confirmed Legionella spp. results, has variabilities which affect trending and comparisons, requires highly trained personnel to identify colonies on a plate in specialist laboratories and does not recover viable-but-non-culturable (VBNC) bacteria. Polymerase chain reaction is sensitive, specific and provides results in less than 24 h and determines the presence/absence of Legionella spp. and/or L. pneumophila DNA. Whilst specialist personnel and laboratories are generally required, there are now on-site PCR options but there is no agreement on comparing genomic units to colony forming units and action limits. Immunomagnetic separation assays are culture-independent, detect multiple Legionella species and results are available in 24 h, with automated processing options. Field-use lateral flow devices provide presence/absence determination of L. pneumophila serogroup 1 where sufficient cells are present, but testing potable waters is problematic. Liquid culture most probable number (MPN) assays provide confirmed L. pneumophila results in 7 days that are equivalent to or exceed plate culture, are robust and reproducible and can be performed in a variety of laboratory settings. MPN isolates can be obtained for epidemiological investigations. This accessible, non-technical review will be of particular interest to building owners, operators, risk managers and water safety groups to make informed decisions to reduce the risk of L. pneumophila.


Author(s):  
George Gary Thomas ◽  
Jack R. Spanner ◽  
Rudolph J. Scavuzzo ◽  
Timothy M. Adams

The commercial Light Water Reactors operating within the United States have been in service from about 20 to 35 years. These plants include buried Service Water piping systems primarily made from low carbon steel. This piping at several plants has been subject to aging over the years, resulting in degradation and corrosion that may require replacement of the piping. Due to the advantageous cost and durability of High Density Polyethylene (HDPE) piping (as demonstrated in other commercial industries), the nuclear power industry has expressed interest in replacing steel buried Service Water Piping in Nuclear Power Stations with HDPE Pipe. To assist in this effort EPRI has funded and supported the work summarized in this paper to develop design criteria for HPDE Pipe. The paper provides design criteria for High Density Polyethylene (HDPE) pipe made from PE 3408 resin. It also provides the technical basis for the proposed criteria. This paper deals primarily with the design of the piping in relation to its interface with the soil in which it is buried. The criteria primarily is derived from current analysis methodology for steel and concrete buried pipe while incorporating changes required to account for the properties and behavior of HDPE pipe. The proposed analysis methodology described herein has evolved into a proposed ASME Boiler and Pressure Vessel Code, Section III, Division I, Design Code Case for consideration by the Section III, Subcommittee on Nuclear Power.


Author(s):  
Li Nan ◽  
Lao Yi ◽  
Che Yinhui

When inspecting in the nuclear power plant, the bolt of the 001/004 pump in Essential Service Water system was found fracture. The bolt in 001 pump had ever fractured before, and it had been replaced. In this paper, the material, microstructure, energy dispersive spectrometry and mechanical check calculation of the bolt are analyzed. The result shows, the bolt breakage is for stress corrosion cracking, the corrosion element is Cl−. When the martensitic stainless steel is in the heat treatment, the temperature is improper control, which causing the Cr element distribution changed. So the ability of material to resist corrosion becomes poor which is the root cause of the bolt fracture.


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