Prediction Method for Plastic Collapse of Pipes Subjected to Combined Bending and Torsion Moments

Author(s):  
Yinsheng Li ◽  
Kunio Hasegawa ◽  
Phuong H. Hoang ◽  
Bostjan Bezensek

When a crack is detected in a pipe during in-service inspection, the failure estimation method given in the codes such as ASME Boiler and Pressure Vessel Code Section XI non-mandatory Appendix C or JSME S NA-1-2008 Appendix E-8 can be applied to assess the integrity of the pipe. In the current editions of these codes, the failure estimation method is provided for bending moment and pressure. Torsion load is assumed to be relatively small and is not considered in the method. In this paper, finite element analyses are conducted for 24-inch stainless steel pipe with a circumferential surface crack subjected to the combined bending and torsion moments, focusing on large and pure torsion moments. Based on the analysis results, a prediction method for plastic collapse under the combined loading conditions of bending and torsion is proposed for the entire range of torsion moments.

2012 ◽  
Vol 134 (6) ◽  
Author(s):  
Yinsheng Li ◽  
Kunio Hasegawa ◽  
Phuong H. Hoang ◽  
Bostjan Bezensek

When a crack is detected in a pipe during in-service inspection, the failure estimation method given in the Codes such as the American Society of Mechanical Engineers (ASME) Boiler and Pressure Vessel Code Section XI or the Japan Society of Mechanical Engineers (JSME) S NA-1-2008 can be applied to assess the integrity of the pipe. In the current edition of the ASME Code Section XI, the failure estimation method is provided for combined bending moment and pressure loads. The provision of evaluating torsion load is not made in the ASME Code Section XI. In this paper, finite element analyses are conducted for stainless steel pipes with a circumferential surface crack subjected to the combined bending and torsion moments, focusing on the entire range of torsion moments, including pure torsion. The effect of the internal pressure on failure behavior is also investigated. Based on the analysis results, a prediction method for plastic collapse under the combined loading conditions of bending and torsion is proposed for the general magnitude of torsion moments.


Author(s):  
Yinsheng Li ◽  
Wataru Ida ◽  
Kunio Hasegawa ◽  
Bostjan Bezensek ◽  
Phuong H. Hoang

When a crack is detected in a stainless steel pipe during in-service inspection, the failure estimation method given in the codes such as ASME Boiler and Pressure Vessel Code Section XI or JSME S NA-1-2008 Appendix E-8 can be applied to evaluate the integrity of the pipe. In the current editions of these codes, the failure estimation method is provided considering bending moment and pressure. Torsion load is assumed to be relatively small and not considered in the method. In this paper, finite element analyses are carried out for 24-inch stainless steel pipe with a circumferential surface crack under the multi-axial loads including internal pressure. Based on the analysis results, the failure estimation method for cracked pipe subjected to the combined bending and torsion moments is developed considering the effect of internal pressure.


2004 ◽  
Vol 126 (2) ◽  
pp. 179-183 ◽  
Author(s):  
Do-Jun Shim ◽  
Jae-Boong Choi ◽  
Young-Jin Kim

Failure assessment of a pipe with local wall thinning draws increasing attention in the nuclear power plant industry. Although many guidelines have been developed and are used for assessing the integrity of a wall-thinned pipeline, most of these guidelines consider only pressure loading and thus neglect bending loading. As most pipelines in nuclear power plants are subjected to internal pressure and bending moment, an assessment procedure for locally wall-thinned pipeline subjected to combined loading is urgently needed. In this paper, three-dimensional finite element (FE) analyses are carried out to simulate full-scale pipe tests conducted for various shapes of wall-thinned area under internal pressure and bending moment. Maximum moments based on ultimate tensile stress were obtained from FE results to predict the failure of the pipe. These results are compared with test results, showing good agreement. Additional finite element analyses are then performed to investigate the effect of key parameters, such as wall-thinned depth, wall-thinned angle and wall-thinned length, on maximum moment. Moreover, the effect of internal pressure on maximum moment was investigated. Change of internal pressure did not show significant effect on the maximum moment.


Author(s):  
Lingyah Yen ◽  
Taha Al-Shawaf ◽  
Dae-Jin Kim

This paper focuses on the effect of shear force and torsion moment on the plastic collapse load for circumferentially flawed pipe sections with small and large diameter-thickness (D/t) ratios. Rigorous elastic-plastic finite element analyses are performed using bilinear kinematic hardening and Von Mises yield criteria. The comparison between the numerical results and predictions by the ASME B&PV Code Section XI Appendix C shows that including the effect of shear and torsion (separate from bending moment) may result in plastic collapse loads varying from those predicted by the ASME Section XI Appendix C.


2017 ◽  
Vol 68 (6) ◽  
pp. 1267-1273
Author(s):  
Valeriu V. Jinescu ◽  
Angela Chelu ◽  
Gheorghe Zecheru ◽  
Alexandru Pupazescu ◽  
Teodor Sima ◽  
...  

In the paper the interaction of several loads like pressure, axial force, bending moment and torsional moment are analyzed, taking into account the deterioration due to cracks and the influence of residual stresses. A nonlinear, power law, of structure material is considered. General relationships for total participation of specific energies introduced in the structure by the loads, as well as for the critical participation have been proposed. On these bases: - a new strength calculation methods was developed; � strength of tubular cracked structures and of cracked tubular junction subjected to combined loading and strength were analyzed. Relationships for critical state have been proposed, based on dimensionless variables. These theoretical results fit with experimental date reported in literature. On the other side stress concentration coefficients were defined. Our one experiments onto a model of a pipe with two opposite nozzles have been achieved. Near one of the nozzles is a crack on the run pipe. Trough the experiments the state of stress have been obtained near the tubular junction, near the tip of the crack and far from the stress concentration points. On this basis the stress concentration coefficients were calculated.


Author(s):  
Kunio Hasegawa ◽  
Yinsheng Li ◽  
Bostjan Bezensek ◽  
Phuong Hoang

Piping items in power plants may experience combined bending and torsion moments during operation. Currently, there is a lack of guidance in the ASME B&PV Code Section XI for combined loading modes including pressure, torsion and bending. Finite element analyses were conducted for 24-inch diameter Schedule 80 pipes with local wall thinning subjected to tensile and compressive stresses. Plastic collapse bending moments were calculated under constant torsion moments. From the calculation results, it can be seen that collapse bending moment for pipes with local thinning subjected to tensile stress is smaller than that subjected to compressive stress. In addition, equivalent moment is defined as the root the sum of the squares of the torsion and bending moments. It is found that the equivalent moments can be approximated with the pure bending moments, when the wall thinning length is equal or less than 7.73R·t for the wall thinning depth of 75% of the nominal thickness, where R is the mean radius and t is the wall thickness of the pipe.


Author(s):  
K. M. Prabhakaran ◽  
S. R. Bhate ◽  
V. Bhasin ◽  
A. K. Ghosh

Piping elbows under bending moment are vulnerable to cracking at crown. The structural integrity assessment requires evaluation of J-integral. The J-integral values for elbows with axial part-through internal crack at crown under in-plane bending moment are limited in open literature. This paper presents the J-integral results of a thick and thin, 90-degree, long radius elbow subjected to in-plane opening bending moment based on number of finite element analyses covering different crack configurations. The non-linear elastic-plastic finite element analyses were performed using WARP3D software. Both geometrical and material nonlinearity were considered in the study. The geometry considered were for Rm/t = 5, and 12 with ratio of crack depth to wall thickness, a/t = 0.15, 0.25, 0.5 and 0.75 and ratio of crack length to crack depth, 2c/a = 6, 8, 10 and 12.


2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Silambarasan R. ◽  
Veerappan A.R. ◽  
Shanmugam S.

Purpose The purpose of this study is to investigate the effect of structural deformations and bend angle on plastic collapse load of pipe bends under an in-plane closing bending moment (IPCM). A large strain formulation of three-dimensional non-linear finite element analysis was performed using an elastic perfectly plastic material. A unified mathematical solution was proposed to estimate the collapse load of pipe bends subjected to IPCM for the considered range of bend characteristics. Design/methodology/approach ABAQUS was used to create one half of the pipe bend model due to its symmetry on the longitudinal axis. Structural deformations, i.e. ovality (Co) and thinning (Ct) varied from 0% to 20% in 5% steps while the bend angle (ø) varied from 30° to 180° in steps of 30°. Findings The plastic collapse load decreases as the bend angle increase for all pipe bend models. A remarkable effect on the collapse load was observed for bend angles between 30° and 120° beyond which a decline was noticed. Ovality had a significant effect on the collapse load with this effect decreasing as the bend angle increased. The combined effect of thinning and bend angle was minimal for the considered models and the maximum per cent variation in collapse load was 5.76% for small bend angles and bend radius pipe bends and less than 2% for other cases. Originality/value The effect of structural deformations and bend angle on collapse load of pipe bends exposed to IPCM has been not studied in the existing literature.


Author(s):  
Виктор Миронович Варшицкий ◽  
Евгений Павлович Студёнов ◽  
Олег Александрович Козырев ◽  
Эльдар Намикович Фигаров

Рассмотрена задача упругопластического деформирования тонкостенной трубы при комбинированном нагружении изгибающим моментом, осевой силой и внутренним давлением. Решение задачи осуществлено по разработанной методике с помощью математического пакета Matcad численным методом, основанным на деформационной теории пластичности и безмоментной теории оболочек. Для упрощения решения предложено сведение двумерной задачи к одномерной задаче о деформировании балки, материал которой имеет различные диаграммы деформирования при сжатии и растяжении в осевом направлении. Проведено сравнение с результатами численного решения двумерной задачи методом конечных элементов в упругопластической постановке. Результаты расчета по инженерной методике совпадают с точным решением с точностью, необходимой для практического применения. Полученные результаты упругопластического решения для изгибающего момента в сечении трубопровода при комбинированном нагружении позволяют уточнить известное критериальное соотношение прочности сечения трубопровода с кольцевым дефектом в сторону снижения перебраковки. Применение разработанной методики позволяет ранжировать участки трубопровода с непроектным изгибом по степени близости к предельному состоянию при комбинированном нагружении изгибающим моментом, продольным усилием и внутренним давлением. The problem of elastic plastic deformation of a thin-walled pipe under co-binned loading by bending moment, axial force and internal pressure is considered. The problem is solved by the developed method using the Matcad mathematical package by a numerical method based on the deformation theory of plasticity and the momentless theory of shells. To simplify the solution of the problem, it is proposed to reduce a twodimensional problem to a one-dimensional problem about beam deformation, the material of which has different deformation diagrams under compression and tension in the axial direction. Comparison with the results of numerical solution of the two-dimensional problem with the finite element method in the elastic plastic formulation is carried out. The obtained results of the elastic-plastic solution for the bending moment in the pipeline section under combined loading make it possible to clarify criterion ratio of the strength of the pipeline section with an annular defect in the direction of reducing the rejection. Application of the developed approach allows to rank pipeline sections with non-design bending in the steppe close to the limit state under combined loading of the pipeline with bending moment, longitudinal force and internal pressure.


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