Guidelines for Repair Welding of Pressure Equipment in Refineries and Chemical Plants: Part 2—Repair Welding Method

Author(s):  
Keisuke Shiga ◽  
Yukio Hirai ◽  
Ogayu Yasushi

It has been recognized that repair welding plays an important role of in the long term, safe operation of pressure equipment. In 2009, the Japan Welding Engineering Society (JWES) published guidelines for repair welding of pressure equipment, to meet the great need for the safe operation and proper maintenance of aging plants. This paper gives brief descriptions of three types of repair welding method, “Flaw excavation and repair welding”, “Butt-welded insert plates”, and “External fillet welded patches”, which welding methods are based on Chemical Plant Welding Research Committee of JWES.

Author(s):  
Tsukasa Okazaki ◽  
Rinzo Kayano ◽  
Takahisa Hoshika ◽  
Shinta Niimoto

It has been recognized that repair welding plays an important role in the long term, safe operation of pressure equipment. In 2009, the Japan Welding Engineering Society (JWES) published guidelines for repair welding of pressure equipment to meet the great need for the safe operation and proper maintenance of aging plants. This paper describes Part 4 of the guideline, which covers repair welding of stainless steel, clad steel, weld overlay and dissimilar joints.


Author(s):  
Tomoaki Kiso ◽  
Rinzo Kayano ◽  
Eiki Nagashima ◽  
Yasuhiro Hara

It has been recognized that repair welding plays an important role in the long term, safe operation of pressure equipment. In 2009, the Japan Welding Engineering Society (JWES) published guidelines for repair welding of pressure equipment, to meet the great need for the safe operation and proper maintenance of aging plants. This paper addresses the key points of repair welding for damaged materials, based on JWES’s guidelines. The various factors to be considered before implementing repair welding and typical methods of repair welding for the major damage mechanisms are summarized.


Author(s):  
Rinzo Kayano ◽  
Masamitsu Abe ◽  
Yukio Hirai

It has been recognized that repair welding plays an important role in the long term, safe operation of pressure equipment. In 2009, The Japan Welding Society (JWES) published guidelines for repair welding of pressure equipment [1], to meet the great need for the safe operation and proper maintenance of aging plants. Pressure equipments made from carbon steel, high tensile steel and Cr-Mo steels are utilized for high pressure services. The subject equipments are pressure vessels, heat exchangers, piping, and storage tanks for petroleum, petrochemical and liquefied natural gas industry. This paper summarizes category and property of these steels and repair welding method including special attention. Especially, weld cold cracking for these steels could be prevented by controlling the repair welding and post-weld heat treatment process to reduce the hydrogen content, hardness and weld residual stress.


Author(s):  
Hirohisa Watanabe ◽  
Keisuke Shiga ◽  
Atsushi Ohno

It has been recognized that repair welding takes an important role in the long term, safe operation of pressure equipment. Responding to the needs in petroleum and chemical industries, the Japan Welding Engineering Society (JWES) published Guideline for repair welding of pressure equipment at 2009. This paper describes the key points of repair welding for heat resistance alloy and non-ferrous metals such as Nickel, Copper, Titanium and their alloys, based on JWES’s guidelines. Before implementing repair welding, it is important to understand the features of damaged materials, because these materials have been used at severe environment in plants.


Author(s):  
Eiichi Yamamoto ◽  
Takayasu Tahara ◽  
Yukinobu Matsushita ◽  
Fumiyoshi Minami

Responding to the needs in petroleum and chemical industries, the Japan Welding Engineering Society (JWES) has been worked to establish a repair welding guideline on pressure equipment in refineries, petrochemical and other process industries. As accomplishments, JWES published Guideline for Repair Welding on Pressure Equipment in 2009. The paper describes Part 1 of the guideline which covers typical material degradations of the pressure vessels, equipment diagnosis and role of repair welding and standard repair welding procedures.


Author(s):  
Rinzo Kayano ◽  
Eiichi Yamamoto ◽  
Takayasu Tahara

Pressure vessels made from Cr-Mo steels are utilized for high temperature and high pressure services including hot hydrogen services. After long term operation, there are several past experiences of damages and/or degradation of materials such as temper embrittlement, creep embrittlement, hydrogen attack and hydrogen embrittlement. This paper summarizes typical damages/degradation and examples of weld repairs including special attention to development of weld repair procedure. The subject equipments are heavy wall petroleum pressure vessels made from Cr-Mo steel with austenitic stainless steel overlay cladding. Cracking could be prevented by controlling the repair welding process to reduce the hydrogen content at the interface. After repair welding, adequate post weld heat treatment (PWHT) has to be executed. Recently, repair welding has become an important aspect as part of post construction codes for pressure equipment to keep safe and long term continuous operation of the process plants because many of the plants have been operated for more than thirty years in Japan. Responding to the needs of petroleum and chemical industries, The Chemical Plant Welding Research Committee (CPWRC) of The Japan Welding Engineering Society (JWES) established the Pressure Equipment Repair Welding Subcommittee (PERW S/C) [1]. The S/C has developed optimum repair welding methods and procedures in the guideline on November 2009, with reference to the above investigation results. This paper also introduces the repair welding guideline for the pressure vessels made from Cr-Mo steels.


1999 ◽  
Vol 5 (5) ◽  
pp. 851-897 ◽  
Author(s):  
P.J. Nowell ◽  
J.R. Crispin ◽  
M. Iqbal ◽  
S.F. Margutti ◽  
A. Muldoon

ABSTRACTA working party was set up in February 1999 by the Research Committee of the Life Board to consider the impact of a low inflationary environment on the financial services and investment markets with particular emphasis on companies conducting long-term insurance business.The working party has produced an interim report which reviews the causes of the present expectation of low inflation and discusses evidence from the past and the role of demographics. It considers issues surrounding the composition of the retail price index, appropriate economic assumptions and the impact on investment markets, including the effect of charges on net returns to savers. The position of long-term insurance business is then considered in more detail, looking at HM Treasury return consequences as well as disclosure and product design features. Finally, there are two investigations, the first looking at the effect of low inflation on the achieved profits derived from different product designs, and the second looking at the changes in ruin probability for a with-profits office associated with declining inflation.


2013 ◽  
Author(s):  
Francesca Menegazzo ◽  
Melissa Rosa Rizzotto ◽  
Martina Bua ◽  
Luisa Pinello ◽  
Elisabetta Tono ◽  
...  

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