Long Term Operation of Safety Valves at Pressures Near the Set Pressure

Author(s):  
L. Ike Ezekoye ◽  
Thomas Beagen ◽  
Brian S. Gordon ◽  
John W. Boufford

Safety valves in nuclear power plants provide over pressure protection of pressurized systems. Accordingly, these valves are required to open quickly and stably (i.e., open, relieve pressure and close) during postulated transients to protect the integrity of the protected systems. Typically, postulated transients are classified as fast or slow. Fast transients have high system pressurization rates that proceed very quickly thereby requiring the safety valves to pop open. On the other hand, there are transients that proceed very slowly that are less challenging to the system but may initiate leakage across the installed safety valve seat. There is very limited knowledge on the impact of prolonged operation of safety valves during slow pressurization accident events. The integrity and functionality of these valves during such slow pressurization events are often in question. This paper examines analytically the behavior and the integrity of safety valves during slow pressurization transient events at pressures near the valve set pressure. This paper considers extended periods of valve simmering that may progress to valve cycling (popping fully open) during such events. To validate the analytical performance prediction, steam tests were performed with safety valves which confirmed that these valves can operate extensively under slow pressurization transient events while maintaining their capability to perform their intended design function.

Author(s):  
Charles C. Eiselt ◽  
Günter König ◽  
Hieronymus Hein ◽  
Maxim Selektor ◽  
Martin Widera

The phenomenon of thermal ageing of low alloy steels comes more into focus in terms of long term operation of nuclear power plants (NPP). Safety-relevant components such as the RPV or the pressurizer have to bear the respective loads at elevated temperatures for longer times. However the mechanical properties of the applied materials might experience certain degradations such as a decrease of the impact energy levels and a shift in the ductile to brittle transition temperature (e.g. T41) leading to higher ductile-brittle reference temperatures and a reduction of material toughness. In terms of a safe long term operation it is important to understand in how far thermal ageing alone, meaning for the RPV without the cumulative damaging effects through neutron irradiation, has detrimental influences on the respective materials of interest. First of all an overview is provided of the current state of the art with respect to thermal ageing by describing influencing mechanisms, its implementation into different nuclear codes, standards and selected experimental investigations in this field. Following this, the test results of the thermal surveillance sets from three German PWRs are presented and discussed. The tested Charpy-V specimens, taken from representative RPV base and weld metals (22NiMoCr3-7 / NiCrMo1UP) as well as their heat affected zones, were exposed to ∼290°C for ∼30 years on the cold leg of the according plants’ main coolant loops. The obtained results are compared with the existing thermal aging data base (baseline and ∼7 years data) of the materials concerned. Finally, the role of thermal ageing particularly with respect to RPV irradiation surveillance will be assessed.


2019 ◽  
Vol 5 (1) ◽  
Author(s):  
Mauro Cappelli ◽  
Francesco Cordella ◽  
Francesco Bertoncini ◽  
Marco Raugi

Guided wave (GW) testing is regularly used for finding defect locations through long-range screening using low-frequency waves (from 5 to 250 kHz). By using magnetostrictive sensors, some issues, which usually limit the application to nuclear power plants (NPPs), can be fixed. The authors have already shown the basic theoretical background and simulation results concerning a real steel pipe, used for steam discharge, with a complex structure. On the basis of such theoretical framework, a new campaign has been designed and developed on the same pipe, and the obtained experimental results are now here presented as a useful benchmark for the application of GWs as nondestructive techniques. Experimental measures using a symmetrical probe and a local probe in different configurations (pulse-echo and pitch-catch) indicate that GW testing with magnetostrictive sensors can be reliably applied to long-term monitoring of NPPs components.


Author(s):  
Oliver Martin ◽  
Antonio Ballesteros ◽  
Christiane Bruynooghe ◽  
Michel Bie`th

The energy supply of the future in the EU will be a mix of renewable, fossil and nuclear. There are 145 nuclear power reactors in operation in 15 out of the 27 EU countries, with installed power ∼132 GWe. The age distribution of current nuclear power plants in EU is such that in 2010 most of them will have passed 20-years and approximately 25% of them 30 years of age. The decrease of energy supply from nuclear generated electricity can not always be compensated in a reliable and economical way within a short time span. For this situation utilities may be keen to upgrade the reactor output and /or to ask their regulatory bodies for longer term operation. Under the research financed in the Euratom part of the Research Directorate (RTD) of the European Commission several projects explicitly address the safe long term operation of nuclear power plants (NULIFE, LONGLIFE) and the topics proposed in the 2010 call explicitly address issues concerning component ageing, in particular non metallic components, i.e. instrumentation and cables (I&C) and concrete ageing. This paper presents an overview of the plans for long term operation (LTO) of nuclear power plants in the EU. Special emphasis is given on research activities on component ageing management and long term operation issues related to safety.


Author(s):  
Otso Cronvall

This study concerns the long-term operation (LTO) of a boiling water reactor (BWR) reactor pressure vessel (RPV) and its internals. The main parts of this study are: survey on susceptibility to degradation mechanisms, and computational time limited ageing analyses (TLAAs). The ageing of nuclear power plants (NPPs) emphasises the need to anticipate the possible degradation mechanisms. The BWR survey on susceptibility to these uses the OL1/OL2 RPVs and significant internals as a pilot project. It is not necessary to carry out the TLAAs for all components. Some components were excluded from the TLAAs with a screening process. To do this, it was necessary to determine the component specific load induced stresses, strains and temperature distributions as well as cumulative usage factor (CUF) values. For the screened-in components, the TLAAs covered all significant time dependent degradation mechanisms. These include (but are not limited to): • irradiation embrittlement, • fatigue, • stress corrosion cracking (SCC), and • irradiation accelerated SCC (IASCC). For the components that were screened-in, the potential to brittle, ductile or other degradation was determined. Only some of the most significant cases and results are presented. According to the analysis results, the operational lifetime of the OL1/OL2 RPVs and internals can safely be extended from 40 to 60 years.


Author(s):  
P. M. James ◽  
M. Berveiller

SOTERIA is focused on the ‘safe long term operation of light water reactors’. This will be achieved through an improved understanding of radiation effects in nuclear structural materials. This project has received funding from the European Union’s Horizon 2020 research and innovation programme under agreement No 661913. The overall aim of the SOTERIA project is to improve the understanding of the ageing phenomena occurring in ferritic reactor pressure vessel steels and in the austenitic internals in order to provide crucial information to regulators and operators to ensure safe long-term operation (LTO) of existing European nuclear power plants (NPPs). SOTERIA has set up a collaborative research consortium which gathers the main European research centers and industrial partners who will combine advanced modelling tools with the exploitation of experimental data to focus on two major objectives: i) to identify ageing mechanisms when materials face environmental degradation (such as e.g. irradiation and corrosion) and ii) to provide a single platform containing data and tools for reassessment of structural components during NPPs lifetime. This paper provides an overview of the ongoing activities within the SOTERIA Project that are contained within the analytical work-package (WP5.3). These fracture aspects are focused on the estimates of fracture in both ferritic steels and irradiation assisted stress corrosion cracking (IASCC) in austenitic stainless steels, under irradiated conditions. This analytical development is supported by analytical estimates of irradiation damage and the resulting changes in tensile behaviour of the steels elsewhere in SOTERIA, as well as a wider number of experimental programmes. Cleavage fracture estimates are being considered by a range of modelling estimates including the Beremin, Microstructurally Informed Brittle Fracture Model (MIBF), JFJ and Bordet Models with efforts being made to understand the influence of heterogeneity on the predicted toughness’s. Efforts are also being considered to better understand ductile void evolution and the effect of plasticity on the cleavage fracture predictions. IASCC is being modelled through the INITEAC code previously developed within the predecessor project Perform 60 which is being updated to incorporate recent developments from within SOTERIA and elsewhere.


Author(s):  
John C. Jin ◽  
Blair Carroll

Major pressure boundary components such as pressure tubes, feeder pipes and steam generators at some Canadian CANDU nuclear power plants are entering periods of extended operation beyond their initially assumed operating life. The Canadian Nuclear Safety Commission (CNSC) has approved their long term operations based on the assurance of fitness for service of those components which was composed of condition assessments and aging management programs carried out and implemented by the Canadian licensees. The condition assessments were conducted to demonstrate that components would be within their design basis for the period of intended long term operation and the aging management program was implemented to ensure that the conditions of the components would be maintained as evaluated in the condition assessments and to monitor if new degradation mechanisms would become active. This paper presents the CNSC regulatory practice adopted in the course of technical reviews of fitness for service assessments of major pressure boundary components conducted by Canadian nuclear licensees to demonstrate the safe long term operation of major components can be achieved.


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