Application of a Novel Crack Mouth Opening Displacement Partitioning Technique to Creep Crack Growth Tests on SEN(T) Geometries of Type 316H Stainless Steel

Author(s):  
Jorge de Andres ◽  
Michael D. Jones ◽  
Catrin M. Davies

Abstract A new technique has recently been proposed to provide improved estimates of the creep contribution to the crack mouth opening displacements (CMOD) and displacement rates during creep crack growth (CCG) tests. This technique employs finite element analysis that incorporates material specific uniaxial tensile test data to simulate crack growth in an experimental test and can account for strain history and creep stress relaxation effects during CCG tests. In this work, this new methodology is applied to analyse the results of a CCG test performed on a relatively low constraint single edge notched tension, SEN(T), geometry. The proportions of the CMOD due to elasticity and plasticity are quantified, and compared to historic, standardised methods of estimating these values. The new method reduces the over estimation of the contribution of plasticity to the CMOD measurement. The impact of this analysis on CCG test results is discussed.

2018 ◽  
Vol 28 (3) ◽  
pp. 404-426 ◽  
Author(s):  
Baohui Shi ◽  
Shengkai Liu ◽  
Amna Siddique ◽  
Yongcan Du ◽  
Baozhong Sun ◽  
...  

Impact fracture behaviors of three-dimensional braided composites are critical to designing the braided composite parts. Here we report the impact fracture behaviors of three-dimensional braided composite U-notch beam tested on a modified split Hopkinson pressure bar. Crack mouth opening displacement, deformation process, and crack evolutions were recorded with high-speed photography camera. The digital image correlation method was used to calculate deformation contours of the braided composite. A microstructure model of the three-dimensional braided composite U-notch beam was established for analyzing damage evolution and fracture mechanisms. The histories of deformation, the load, and the crack mouth opening displacement were obtained from the impact fracture test and finite element analysis. It was found that the impact fracture resistance and morphologies were influenced by the braided structure and braided yarn orientations. The crack generated at the notch tip and then propagated along the braided angle direction rather than the perpendicular direction that often occurred for isotropic materials, such as the epoxy resin solid. The combinations of different braided angle and yarns are recommended for high impact fracture behavior design.


In this paper uniaxial tensile creep data are used in conjunction with fracture mechanics concepts to predict creep crack growth rates in materials having a wide range of creep ductilities. A model is proposed of creep damage accumulation in a process zone ahead of the crack tip. The model allows all stages of creep to be incorporated in an approximate manner and creep ductility to be stress and stress-state sensitive. Good agreement is obtained with experimental crack growth data on a range of low alloy steels, a stainless steel, an aluminium alloy and a nickel-base superalloy. It is found that cracking rate is insensitive to the creep process zone size but inversely proportional to creep ductility. Crack growth rates under plane strain conditions are shown to be about fifty times those for plane stress loading.


Author(s):  
Michael D. Jones ◽  
Kamran M. Nikbin ◽  
Catrin M. Davies

Accelerated creep crack growth tests in the laboratory can lead to greater levels of plasticity at the tip of a creep crack than would be experienced in service. This is problematic when trying to determine C* which is used to model the stress field ahead of a crack. Deflection partitioning methods must be used in order to determine the contribution to the load line displacement rate as a result of creep which in turn is used to calculate C*. This partitioning can lead to negative values of the creep load line displacement rate due to the high contribution from plasticity. The amount of assumed plasticity is likely to be erroneously high as it is currently assumed that the material behaviour fits a Ramberg-Osgood model, when in reality such a fit does not predict the behaviour well over a large range of stress. This work compares the load line displacement determined from solutions based on a Ramberg-Osgood model with those calculated from finite element simulations using uniaxial tensile data to model the plasticity. The simulations formulated crack growth by means of a crack length vs time criterion using experimental crack growth data. It is found that the theoretical solutions do over predict the amount of plastic deformation compared to the numerical results. It is also found that for the short term test considered, the load-line displacement due to creep deformation was small compared to that from crack growth.


2005 ◽  
Vol 297-300 ◽  
pp. 397-402
Author(s):  
Je Chang Ha ◽  
Joon Hyun Lee ◽  
Masaaki Tabuchi ◽  
A.Toshimitsu Yokobori Jr.

Most heat resisting materials in structural components are used under multi-axial stress conditions and under such conditions ductile materials often exhibit brittle manner and low creep ductility at elevated temperature. Creep crack initiation and growth properties are also affected by multi-axial stress and it is important to evaluate these effects when laboratory data are applied to structural components. Creep crack growth tests using circumferential notched round bar specimens are a simple method to investigate multi-axial stress effects without using complicated test facilities. Creep crack growth tests have been performed using a 12CrWCoB turbine rotor steel. In order to investigate the effects of multi-axial stress on creep crack growth properties, the tests were conducted for various notch depths at 650°C. The circumferential notched round bar specimen showed brittle crack growth behaviour under multi-axial stress conditions. Creep crack growth rate was characterized in terms of the C* parameter. A 12CrWCoB turbine rotor steel has been tested using circumferential notched round bar specimens with different multi-axiality. Circumferential notched round bar specimens show increased brittle creep crack growth behaviour due to the multi-axial stress condition. Creep crack growth properties could be predicted by allowing for the decrease of creep ductility under multi-axial conditions.


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