Improvement and Assessment of the Plastic Collapse Bending Moment Equations in Circumferentially Cracked Pipe

2021 ◽  
Author(s):  
Cécilia Desclaux ◽  
Valéry Lacroix ◽  
Kunio Hasegawa

Abstract The plastic collapse bending moment in a pipe cross-section with a circumferential crack is defined in ASME B&PV Code Section XI, Appendix C using simplified equilibrium equations by approximating the pipe mean radius Rm and the neutral axis angle β. In previous papers it was demonstrated by the authors that, for externally cracked pipes, those simplified equilibrium equations are not conservative and hence improved equations were developed and proposed which account for the cracked pipe ligament mean radius Rmc. In this paper, it is demonstrated that the accuracy of the collapse bending moment equation can be refined by taking into account the neutral axis position Yna of the cracked pipe section. This leads to exact collapse bending moment equations without any approximation on the pipe mean radius Rm nor on the neutral axis angle β. In this framework, it is shown that, for externally cracked pipes, the Appendix C equations could lead to more than 20% less conservative collapse bending moment than with the exact equations. An extended finite element method analysis completes this study to assess the relevance of the model used to determine the plastic collapse bending moment.

2020 ◽  
Vol 17 (2) ◽  
pp. 172988142091995
Author(s):  
Zhu Caizhi ◽  
Wang Xiaojing ◽  
Li Zhaolun ◽  
Liu Jun ◽  
Zheng Jiaqi

Flexible bearing is an important component of harmonic reducer which is widely used in automation equipment, especially in industrial robots. Studying its mechanical characteristics has great significance. In this article, the theoretical model of contact force between rolling elements and outer ring is established based on three bending moment equations, and the characteristics of CSF-40-80 flexible bearing are also studied by finite element method analysis. Analysis of equivalent stress at static state has shown that it already has large equivalent stress before load and that external load has a great influence on it. The dynamic and contact characteristics of it after actual assembly are also presented in this article. The displacements and velocities at different locations at different times of the movement are found to be different, which can provide a reference for the manufacture of flexible bearing.


2019 ◽  
Vol 141 (2) ◽  
Author(s):  
Vratislav Mares ◽  
Kunio Hasegawa ◽  
Yinsheng Li ◽  
Valery Lacroix

Bending stresses at incipient plastic collapse for pipes with circumferential surface cracks are predicted by net-section stress approach. Appendix C-5320 of ASME B&PV Code Section XI provides an equation of bending stress at the plastic collapse, where the equation is applicable for both inner and outer surface cracks. That is, the collapse stresses for pipes with inner and outer surface cracks are the same, because of the pipe mean radius at the cracked section being entirely the same. Authors considered the separated pipe mean radii at the cracked ligament and at the uncracked ligament. Based on the balances of axial force and bending moment, equations of plastic collapse stresses for both inner and outer cracked pipes were developed. It is found that, when the crack angle and depth are the same, the collapse stress for inner cracked pipe is slightly higher than that calculated by the Appendix C equation, and the collapse stress for outer cracked pipe is slightly lower than that by the Appendix C equation, as can be expected. The collapse stresses derived from the three equations are almost the same in most instances. However, for less common case where the crack angle and depth are very large for thick wall pipes, the differences among the three collapse stresses become large. Code users pay attention to the margins of plastic collapse stresses for outer cracked pipes, when using Appendix C equation.


2008 ◽  
Vol 75 (8) ◽  
pp. 2260-2275 ◽  
Author(s):  
J. Chattopadhyay ◽  
W. Venkatramana ◽  
B.K. Dutta ◽  
H.S. Kushwaha

Author(s):  
Lingyah Yen ◽  
Taha Al-Shawaf ◽  
Dae-Jin Kim

This paper focuses on the effect of shear force and torsion moment on the plastic collapse load for circumferentially flawed pipe sections with small and large diameter-thickness (D/t) ratios. Rigorous elastic-plastic finite element analyses are performed using bilinear kinematic hardening and Von Mises yield criteria. The comparison between the numerical results and predictions by the ASME B&PV Code Section XI Appendix C shows that including the effect of shear and torsion (separate from bending moment) may result in plastic collapse loads varying from those predicted by the ASME Section XI Appendix C.


Author(s):  
Yinsheng Li ◽  
Kunio Hasegawa ◽  
Phuong H. Hoang ◽  
Bostjan Bezensek

When a crack is detected in a pipe during in-service inspection, the failure estimation method given in the codes such as ASME Boiler and Pressure Vessel Code Section XI non-mandatory Appendix C or JSME S NA-1-2008 Appendix E-8 can be applied to assess the integrity of the pipe. In the current editions of these codes, the failure estimation method is provided for bending moment and pressure. Torsion load is assumed to be relatively small and is not considered in the method. In this paper, finite element analyses are conducted for 24-inch stainless steel pipe with a circumferential surface crack subjected to the combined bending and torsion moments, focusing on large and pure torsion moments. Based on the analysis results, a prediction method for plastic collapse under the combined loading conditions of bending and torsion is proposed for the entire range of torsion moments.


2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Silambarasan R. ◽  
Veerappan A.R. ◽  
Shanmugam S.

Purpose The purpose of this study is to investigate the effect of structural deformations and bend angle on plastic collapse load of pipe bends under an in-plane closing bending moment (IPCM). A large strain formulation of three-dimensional non-linear finite element analysis was performed using an elastic perfectly plastic material. A unified mathematical solution was proposed to estimate the collapse load of pipe bends subjected to IPCM for the considered range of bend characteristics. Design/methodology/approach ABAQUS was used to create one half of the pipe bend model due to its symmetry on the longitudinal axis. Structural deformations, i.e. ovality (Co) and thinning (Ct) varied from 0% to 20% in 5% steps while the bend angle (ø) varied from 30° to 180° in steps of 30°. Findings The plastic collapse load decreases as the bend angle increase for all pipe bend models. A remarkable effect on the collapse load was observed for bend angles between 30° and 120° beyond which a decline was noticed. Ovality had a significant effect on the collapse load with this effect decreasing as the bend angle increased. The combined effect of thinning and bend angle was minimal for the considered models and the maximum per cent variation in collapse load was 5.76% for small bend angles and bend radius pipe bends and less than 2% for other cases. Originality/value The effect of structural deformations and bend angle on collapse load of pipe bends exposed to IPCM has been not studied in the existing literature.


Author(s):  
Anindya Bhattacharya ◽  
Sachin Bapat ◽  
Hardik Patel ◽  
Shailan Patel

Bends are an integral part of a piping system. Because of the ability to ovalize and warp they offer more flexibility when compared to straight pipes. Piping Code ASME B31.3 [1] provides flexibility factors and stress intensification factors for the pipe bends. Like any other piping component, one of the failure mechanisms of a pipe bend is gross plastic deformation. In this paper, plastic collapse load of pipe bends have been analyzed for various bend parameters (bend parameter = tRbrm2) under internal pressure and in-plane bending moment for various bend angles using both small and large deformation theories. FE code ABAQUS version 6.9EF-1 has been used for the analyses.


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