A bioinspired Separated Flow wing provides turbulence resilience and aerodynamic efficiency for miniature drones

2020 ◽  
Vol 5 (38) ◽  
pp. eaay8533 ◽  
Author(s):  
Matteo Di Luca ◽  
Stefano Mintchev ◽  
Yunxing Su ◽  
Eric Shaw ◽  
Kenneth Breuer

Small-scale drones have enough sensing and computing power to find use across a growing number of applications. However, flying in the low–Reynolds number regime remains challenging. High sensitivity to atmospheric turbulence compromises vehicle stability and control, and low aerodynamic efficiency limits flight duration. Conventional wing designs have thus far failed to address these two deficiencies simultaneously. Here, we draw inspiration from nature’s small flyers to design a wing with lift generation robust to gusts and freestream turbulence without sacrificing aerodynamic efficiency. This performance is achieved by forcing flow separation at the airfoil leading edge. Water and wind tunnel measurements are used to demonstrate the working principle and aerodynamic performance of the wing, showing a substantial reduction in the sensitivity of lift force production to freestream turbulence, as compared with the performance of an Eppler E423 low–Reynolds number wing. The minimum cruise power of a custom-built 104-gram fixed-wing drone equipped with the Separated Flow wing was measured in the wind tunnel indicating an upper limit for the flight time of 170 minutes, which is about four times higher than comparable existing fixed-wing drones. In addition, we present scaling guidelines and outline future design and manufacturing challenges.

Author(s):  
Jason R. Gregg ◽  
Timothy A. Burdett ◽  
Kenneth W. Van Treuren ◽  
Stephen T. McClain

Wind turbines have become a significant part of the world’s energy equation and are expected to become even more important in the years to come. A much-neglected area within wind turbine research is small-scale, fixed-pitch wind turbines with typical power outputs in the 1–10 kW range. This size wind system would be ideal for residential and small commercial applications. The adoption of these systems could reduce dependence on the aging U.S. power grid. It is possible to optimize a small-scale system to operate more efficiently at lower wind speeds, which will make wind generation possible in areas where current wind technology is not feasible. This investigation examines the use of the S818 airfoil, a typical blade root airfoil designed by the National Renewable Energy Laboratory (NREL), as a basis for the design of low Reynolds number (less than 200,000) systems. The literature shows that many of the airfoils proposed for wind turbine applications, including the S818, only have lift and drag data generated by numerical simulations. In previous research at Baylor, 2-D simulations published by NREL have been shown to predict an optimal design angle of attack (which is the angle at which L/D is maximized) up to 2.25° different from actual wind tunnel data. In this study, the lift and drag generated by the S818 airfoil has been measured experimentally at a Reynolds number of approximately 150,000 and compared with NREL simulation data, showing a discrepancy of 1.0°. Using the S818 airfoil, a set of wind turbine blades has been designed to collect wind turbine power data in wind tunnel testing. Design parameters investigated include the effect of design tip speed ratios (TSR) (1, 3, and 7) and the influence of the number of blades (2, 3 and 4) on power generated. At the low Reynolds numbers tested (ranging from 14,000–43,200 along the blade for a design TSR of 3 and a wind speed of 10 mph), the effect of roughness was explored as a performance enhancing technique and was seen to increase power output by delaying separation. Under these low Reynolds number conditions, separation typically occurs on smooth blades. However, the roughness acted as a passive flow control, keeping the flow attached and increasing power output. Preliminary data suggest that as much as a 50% improvement can be realized with the addition of roughness elements for a TSR of 3. Additionally, the increase in power output due to roughness is comparable with the increase in power due to adding another smooth blade.


2015 ◽  
Vol 138 (2) ◽  
Author(s):  
Juanmian Lei ◽  
Jiandong He

In the past decades, most of the research studies on airfoil shape design and optimization were focused on high Reynolds number airfoils. However, low Reynolds number airfoils have attracted significant attention nowadays due to their vast applications, ranging from micro-aerial vehicles (MAVs) to small-scale unmanned aerial vehicles. For low Reynolds number airfoils, the unsteady effects caused by boundary layer separation cannot be neglected. In this paper, we present an aerodynamic shape optimization framework for low Reynolds number airfoil that we developed based on the unsteady laminar N–S equation and the adjoint method. Finally, using the developed framework, we performed a test case with NACA0012 airfoil as a baseline configuration and the inverse of lift to drag ratio as the cost function. The optimization was carried out at Re = 10,000 and Ma = 0.2. The results demonstrate the effectiveness of the framework.


Author(s):  
Ahmad Samiee ◽  
Mohammad Hassan Djavareshkian ◽  
Behzad Feshalami Forouzi ◽  
Esmaeil Esmaeilifar

2020 ◽  
Vol 2 (5) ◽  
Author(s):  
K. P. Neriya Hegade ◽  
R. Natalia ◽  
B. Wehba ◽  
A. Mittal ◽  
R. B. Bhat ◽  
...  

2014 ◽  
Vol 695 ◽  
pp. 651-654 ◽  
Author(s):  
Magedi Moh M. Saad ◽  
Norzelawati Asmuin

This paper is primarily concentrated with determining aerodynamic characteristics and choosing the best angle of attack at a maximum lift and low drag for the FX 63-137 aerofoil at a low Reynolds number and a speed of 20m/s and 30m/s, by using subsonic wind tunnel through manufacturing the aerofoil by aluminum alloy using a CNC machine. The proposed methodology is divided into several stages. Firstly, manufacturing the aerofoil using an aluminum alloy. Secondly, the testing process is carried out using subsonic wind tunnel. Thirdly, the results are displayed and compared with results produced from related works, in order to find out the best angle of attack at a maximum lift.


Author(s):  
Roberto Pacciani ◽  
Michele Marconcini ◽  
Andrea Arnone ◽  
Francesco Bertini

A study of the separated flow in high-lift, low-Reynolds-number cascade, has been carried out using a novel three-equation, transition-sensitive, turbulence model. It is based on the coupling of an additional transport equation for the so-called laminar kinetic energy with the Wilcox k-ω model. Such an approach takes into account the increase of the non-turbulent fluctuations in the pre-transitional and transitional region. Two high-lift cascades (T106C and T108), recently tested at the von Ka´rma´n Institute in the framework of the European project TATMo (Turbulence and Transition Modelling for Special Turbomachinery Applications), were analyzed. The two cascades have different loading distributions and suction side diffusion rates, and therefore also different separation bubble characteristics and loss levels. The analyzed Reynolds number values span the whole range typically encountered in aeroengines low-pressure turbines operations. Several expansion ratios for steady inflow conditions characterized by different freestream turbulence intensities were considered. A detailed comparison between measurements and computations, including bubble structural characteristics, will be presented and discussed. Results with the proposed model show its ability to predict the evolution of the separated flow region, including bubble bursting phenomena, in high-lift cascades operating in LP-turbine conditions.


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