Wave Mode of Compaction of Powder Materials by Unilateral Pressing under Dry Friction

2020 ◽  
Vol 491 (1) ◽  
pp. 54-56
Author(s):  
S. V. Karpov ◽  
A. M. Stolin ◽  
L. S. Stelmakh ◽  
M. I. Alymov
2015 ◽  
Vol 100 ◽  
pp. 8-14 ◽  
Author(s):  
E.G. Grigoryev ◽  
E.A. Olevsky ◽  
A.V. Yudin ◽  
M.S. Yurlova

Author(s):  
S. V. Karpov ◽  
L. S. Stel’makh ◽  
A. M. Stolin

The paper presents a theoretical analysis of the single action pressing of powder materials featuring plasticity and compressibility. It takes into account dry external friction between the die material and side walls, which determines the strong nonlinearity of the problem considered. This problem has a number of features that complicate its numerical solution: the presence of external friction, the elastic-plastic law of material behavior description, as well as the calculation of large displacements and, as a consequence, strong geometric nonlinearity. To consider these features, a combination of Fleck–Kuhn–McMeeking and Gurson– Tvergaard–Needleman models was used to consider a wide range of changes in the porosity of materials. The numerical solution of the problem was carried out using finite element analysis with isoparametric elements. The increment of plastic deformations at each step was determined from nonlinear equations of plastic flow. Stresses at the Gaussian points were updated according to the specified increments of deformations to calculate the material behavior during deformation. Unknown density and strain values as functions of coordinate and time were calculated. The influence of the different height-to-diameter ratio of the blank and the value of external friction of the material stress-strain state and compaction kinetics were considered. The distribution of equivalent stresses and the value of volumetric plastic deformations in the material, as well as the nonuniformity of relative density at the end of the pressing period were studied. The theoretical analysis made it possible to study the basic compaction kinetics laws for powder materials with nonuniform density under conditions of dry friction on side walls. The results obtained are relevant for predicting possible negative changes in the blank geometry when implementing the single action pressing scheme for powder materials.


Author(s):  
Yu. Krykhtin ◽  
V. Karlov

The technological indicators of manufacturing methods and the physicotechnical and tribotechnical properties of new dry friction friction products made of friction powder materials based on Fe , two different methods, are used: separate pressing and sintering under pressure and dynamic hot pressing. Approximate dependencies of effect of porosity of friction materials on their tribotechnical properties are obtained.


Author(s):  
Kenneth S. Vecchio

Shock-induced reactions (or shock synthesis) have been studied since the 1960’s but are still poorly understood, partly due to the fact that the reaction kinetics are very fast making experimental analysis of the reaction difficult. Shock synthesis is closely related to combustion synthesis, and occurs in the same systems that undergo exothermic gasless combustion reactions. The thermite reaction (Fe2O3 + 2Al -> 2Fe + Al2O3) is prototypical of this class of reactions. The effects of shock-wave passage through porous (powder) materials are complex, because intense and non-uniform plastic deformation is coupled with the shock-wave effects. Thus, the particle interiors experience primarily the effects of shock waves, while the surfaces undergo intense plastic deformation which can often result in interfacial melting. Shock synthesis of compounds from powders is triggered by the extraordinarily high energy deposition rate at the surfaces of the powders, forcing them in close contact, activating them by introducing defects, and heating them close to or even above their melting temperatures.


Author(s):  
D. von Wissel ◽  
R. Nikoukhah ◽  
F. Delebecque ◽  
P.-A. Bliman ◽  
M. Soline

2020 ◽  
Vol 86 (1) ◽  
pp. 32-37
Author(s):  
Valeria A. Brodskaya ◽  
Oksana A. Molkova ◽  
Kira B. Zhogova ◽  
Inga V. Astakhova

Powder materials are widely used in the manufacture of electrochemical elements of thermal chemical sources of current. Electrochemical behavior of the powders depends on the shape and size of their particles. The results of the study of the microstructure and particles of the powders of vanadium (III), (V) oxides and lithium aluminate obtained by transmission electron and atomic force microscopy, X-ray diffraction and gas adsorption analyses are presented. It is found that the sizes of vanadium (III) and vanadium (V) oxide particles range within 70 – 600 and 40 – 350 nm, respectively. The size of the coherent-scattering regions of the vanadium oxide particles lies in the lower range limit which can be attributed to small size of the structural elements (crystallites). An average volumetric-surface diameter calculated on the basis of the surface specific area is close to the upper range limit which can be explained by the partial agglomeration of the powder particles. Unlike the vanadium oxide particles, the range of the particle size distribution of the lithium aluminate powder is narrower — 50 – 110 nm. The values of crystallite sizes are close to the maximum of the particle size distribution. Microstructural analysis showed that the particles in the samples of vanadium oxides have a rounded (V2O3) or elongated (V2O5) shape; whereas the particles of lithium aluminate powder exhibit lamellar structure. At the same time, for different batches of the same material, the particle size distribution is similar, which indicates the reproducibility of the technologies for their manufacture. The data obtained can be used to control the constancy of the particle size distribution of powder materials.


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