scholarly journals Experimental Investigation on a Thermoelectric Cooler for Thermal Management of a Lithium-Ion Battery Module

2019 ◽  
Vol 2019 ◽  
pp. 1-10 ◽  
Author(s):  
Xinxi Li ◽  
Zhaoda Zhong ◽  
Jinghai Luo ◽  
Ziyuan Wang ◽  
Weizhong Yuan ◽  
...  
Keyword(s):  
Thermal Management ◽  
Cooling System ◽  
Discharge Rate ◽  
Lithium Ion ◽  
Design And Optimization ◽  
System A ◽  
Battery Thermal Management ◽  
Thermal Management System ◽  
Battery Thermal Management System ◽  
Battery Module

Electric vehicles (EVs) powered by lithium batteries, which are a promising type of green transportation, have attracted much attention in recent years. In this study, a thermoelectric generator (TEG) coupled with forced convection (F-C) was designed as an effective and feasible cooling system for a battery thermal management system. A comparison of natural convection cooling, F-C cooling, and TEG cooling reveals that the TEG is the best cooling system. Specifically, this system can decrease the temperature by 16.44% at the discharge rate of 3C. The coupled TEG and F-C cooling system can significantly control temperature at a relatively high discharge rate. This system not only can decrease the temperature of the battery module promptly but also can reduce the energy consumption compared with the two other TEG-based cooling systems. These results are expected to supply an effective basis of the design and optimization of battery thermal management systems to improve the reliability and safety performance of EVs.

scholarly journals Thermal Performance of a Cylindrical Lithium-Ion Battery Module Cooled by Two-Phase Refrigerant Circulation

Energies ◽  
2021 ◽  
Vol 14 (23) ◽  
pp. 8094
Author(s):  
Bichao Lin ◽  
Jiwen Cen ◽  
Fangming Jiang
Keyword(s):  
Thermal Management ◽  
Management System ◽  
Cooling System ◽  
Maximum Temperature ◽  
Two Phase ◽  
Battery Thermal Management ◽  
Thermal Management System ◽  
Battery Thermal Management System ◽  
Li Ion ◽  
Battery Module

It is important for the safety and good performance of a Li-ion battery module/pack to have an efficient thermal management system. In this paper, a battery thermal management system with a two-phase refrigerant circulated by a pump was developed. A battery module consisting of 240 18650-type Li-ion batteries was fabricated based on a finned-tube heat-exchanger structure. This structural design offers the potential to reduce the weight of the battery thermal management system. The cooling performance of the battery module was experimentally studied under different charge/discharge C-rates and with different refrigerant circulation pump operation frequencies. The results demonstrated the effectiveness of the cooling system. It was found that the refrigerant-based battery thermal management system could maintain the battery module maximum temperature under 38 °C and the temperature non-uniformity within 2.5 °C for the various operation conditions considered. The experimental results with 0.5 C charging and a US06 drive cycle showed that the thermal management system could reduce the maximum temperature difference in the battery module from an initial value of 4.5 °C to 2.6 °C, and from the initial 1.3 °C to 1.1 °C, respectively. In addition, the variable pump frequency mode was found to be effective at controlling the battery module, functioning at a desirable constant temperature and at the same time minimizing the pump work consumption.

Numerical analysis of heat-pipe-based battery thermal management system for prismatic lithium-ion batteries

2021 ◽  
pp. 1-16
Author(s):  
Jianping Cheng ◽  
Shenlong Shuai ◽  
Renchen Zhao ◽  
Zhiguo Tang
Keyword(s):  
Heat Pipe ◽  
Thermal Management ◽  
Management System ◽  
Discharge Rate ◽  
Maximum Temperature ◽  
Battery Thermal Management ◽  
Thermal Management System ◽  
Battery Thermal Management System ◽  
Battery Module ◽  
Heating Medium

Abstract An effective battery thermal management system (BTMS) is essential for controlling both the maximum temperature and the temperature uniformity of a battery module. In this study, a novel and lightweight BTMS for prismatic batteries based on a heat pipe is proposed. A numerical model is created to study the influence of heat transfer designs and other factors on the thermal performance of the BTMS, and the simulation results are checked experimentally. The results show that when the condensation section of the heat pipe is cooled by liquid, the maximum temperature of the battery (Tmax) is reduced by 18.1% compared with air cooling. Decreasing the coolant temperature can reduce T_max, but can also lead to an undesirable temperature nonuniformity. The T_max and the maximum temperature difference (ΔTmax) in a battery module both increase rapidly as the discharge rate rises. The Tmax and ΔTmax are lower than 40 °C and 5 °C respectively when the discharge rate of the battery is lower than 2C. Under preheating conditions in cold weather, increasing the temperature of the heating medium can improve the temperature of the batteries, but at the same time it can make the battery module's temperature more nonuniform, and also add to cost. The temperature of the heating medium should therefore be selected with care. It could be concluded that the above results can provide perspectives in designing and optimizing battery thermal management system.

Critical review towards thermal management systems of lithium-ion batteries in electric vehicle with its electronic control unit and assessment tools

2021 ◽  
pp. 095440702098286
Author(s):  
C Kannan ◽  
R Vignesh ◽  
C Karthick ◽  
B Ashok
Keyword(s):  
Lithium Ion Batteries ◽  
Thermal Management ◽  
Electronic Control Unit ◽  
Lithium Ion ◽  
Control Unit ◽  
Assessment Tools ◽  
Electronic Control ◽  
Battery Thermal Management ◽  
Thermal Management System ◽  
Battery Thermal Management System

Lithium-ion batteries are facing difficulties in an aspect of protection towards battery thermal safety issues which leads to performance degradation or thermal runaway. To negate these issues an effective battery thermal management system is absolute pre-requisite to safeguard the lithium-ion batteries. In this context to support the future endeavours and to improvise battery thermal management system (BTMS) design and its operation the article reveals on three aspects through the analysis of scientific literatures. First, this paper collates the present research progress and status of various battery management strategies employed to lithium-ion batteries. Further, to promote stable and efficient BTMS operation as an initiation the extensive attention is paid towards roles of BTMS electronic control unit and also presented the essential functionality need to consider for designing best BTMS control strategy. Finally, elucidates the various unconventional assessment tools can be employed to recognize the suitable thermal management technique and also for establish optimum BTMS operation based on requirements. From the experience of this article additionally delivers some of the research gaps identified and the essential areas need to focus for the development of superior lithium-ion BTMS technology. All the contents reveal in this article will hopefully assist to the design commercially suitable effective BTMS technology especially for electro-mobility application.

scholarly journals Induction Heater Based Battery Thermal Management System for Electric Vehicles

Energies ◽  
2020 ◽  
Vol 13 (21) ◽  
pp. 5711
Author(s):  
Waseem Raza ◽  
Gwang Soo Ko ◽  
Youn Cheol Park
Keyword(s):  
Heat Transfer ◽  
Thermal Management ◽  
Electric Vehicles ◽  
Management System ◽  
Lithium Ion ◽  
Cold Climate ◽  
Induction Heater ◽  
Battery Thermal Management ◽  
Thermal Management System ◽  
Battery Thermal Management System

The life and efficiency of electric vehicle batteries are susceptible to temperature. The impact of cold climate dramatically decreases battery life, while at the same time increasing internal impedance. Thus, a battery thermal management system (BTMS) is vital to heat and maintain temperature range if the electric vehicle’s batteries are operating in a cold climate. This paper presents an induction heater-based battery thermal management system that aims to ensure thermal safety and prolong the life cycle of Lithium-ion batteries (Li-Bs). This study used a standard simulation tool known as GT-Suite to simulate the behavior of the proposed BTMS. For the heat transfer, an indirect liquid heating method with variations in flow rate was considered between Lithium-ion batteries. The battery and cabin heating rate was analyzed using the induction heater powers of 2, 4, and 6 kW at ambient temperatures of −20, −10, and 0 °C. A water and ethylene glycol mixture with a ratio of 50:50 was considered as an operating fluid. The findings reveal that the thermal performance of the proposed system is generally increased by increasing the flow rate and affected by the induction heater capacity. It is evident that at −20 °C with 27 LPM and 6 kW heater capacity, the maximum heat transfer rate is 0.0661 °C/s, whereas the lowest is 0.0295 °C/s with 2 kW heater capacity. Furthermore, the proposed BTMS could be a practical approach and help to design the thermal system for electric vehicles in the future.

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