Development of a health monitoring and diagnosis framework for fused deposition modeling process based on a machine learning algorithm

Author(s):  
Jungsoo Nam ◽  
Nanhyeon Jo ◽  
Jung Sub Kim ◽  
Sang Won Lee

In this article, a data-driven approach is applied to develop a health monitoring and diagnosis framework for a fused deposition modeling process based on a machine learning algorithm. For the data-driven approach, three accelerometers, an acoustic emission sensor, and three thermocouples are installed, and associated data are collected from those sensors. The collected data are processed to obtain root mean square values, and they are used for constructing health monitoring and diagnosis models for the fused deposition modeling process based on a support vector machine algorithm, which is one of machine learning algorithms. Among various root mean square values, those of acceleration data from the frame were most effective for diagnosing health states of the fused deposition modeling process with the non-linear support vector machine–based model.

Author(s):  
Holm Altenbach ◽  
◽  
G´abor Janiga ◽  
Rene Androsch ◽  
Mario Beiner ◽  
...  

With increasing usage of additive manufacturing methods for mechanical parts the need for precise and reliable simulations of the manufacturing process increases as well. In this paper various com- putations suited for simulating the fused deposition modeling process are considered in two dimensions. In fused deposition modeling a molten polymer is laid down on a prescribed path before the cooling of the melt begins. The occuring flows are treated as multiphase flows. To model the deposition of the filament, methods of computational fluid dynamics are used in ANSYS-Fluent, namely the volume of fluid method (VOF). Different numerical experiments are simulated


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