A study of the secondary piston motion arising from changes in the piston skirt profile using a simplified piston skirt model

Author(s):  
PD McFadden ◽  
SR Turnbull

An existing model of the interface between a parallel-sided piston skirt and the cylinder wall in an internal combustion engine is extended to allow the modelling of barrelling of the piston skirt. The effects of the skirt profile on the secondary motion of the piston and on the distribution of pressure in the lubricant film are examined. It is shown that piston secondary motion, and in particular rotation of the piston about the gudgeon pin, which might contribute to wear of the cylinder, can be reduced by appropriate positioning of the maximum diameter of the piston skirt in relation to the gudgeon pin and the centre of mass of the piston.

2013 ◽  
Vol 787 ◽  
pp. 704-710 ◽  
Author(s):  
Kellaci Ahmed ◽  
Khelidj Benyoucef ◽  
Mazouzi Redha ◽  
Lounis Mourad

This investigation is concerned with the elastohydrodynamic lubrication of the piston skirt / cylinder link of an internal combustion engine. In such compliant structures, the thickness of the lubricant film depends not only on the elastic deformation elements of the mechanism but also on their profiles. We have developed a computer program to study the effect of the profile of the piston skirt on the lubricant film. This program is based on a two-dimensional description of the lubricant film flow and a three-dimensional deformation of solids. The Reynolds equation defines the behavior of hydrodynamic film of oil in the liaison piston skirt / cylinder, and the equations of static and elastic equilibrium quantify the behavior of the structure. These Equations are solved numerically by using the finite differences method.


2013 ◽  
Vol 871 ◽  
pp. 32-38
Author(s):  
Mazouzi Redha ◽  
Kellaci Ahmed ◽  
Karas Abdelkader ◽  
Khelidj Benyoucef

The piston secondary motion significantly influences the tribologicalcharacteristics in an internal combustion engine, such as the piston slapphenomenon and the frictional power loss.An analytical treatment was conducted to investigate piston motion and a computer program was written to predict optimum designs for high mechanical efficiency. This paper focuses on an analysis of the piston dynamic response. By coupling FDM for thehydrodynamic pressure field with the FEM for the piston deformation, wenumerically approximate the lubricantstructure interaction in an internalcombustion engine.


2014 ◽  
Vol 553 ◽  
pp. 582-587
Author(s):  
Bao Cheng Zhang ◽  
Tong Li ◽  
Hai Fei Zhan ◽  
Yuan Tong Gu

A theoretical model is developed for the analysis of piston secondary motion. Based on this model, the slap force of a specific L6 diesel engine was compared when considering different boundary conditions, such as lubricating oil on cylinder liner, surface roughness, deformation of cylinder liner and piston skirt. It is concluded that it is necessary to consider the secondary motion of piston in the analysis of the inner excitation for an internal combustion engine. A more comprehensive consideration of the boundary condition (i.e., more close to the actual condition) will lead to a smaller maximum slap force, and among all boundary conditions considered in this paper, the structural deformation of the piston skirt and cylinder liner is the most influential factor. The theoretical model developed and findings obtained in this study will benefit the future analysis and design of advanced internal combustion engine structures.


2018 ◽  
Author(s):  
◽  
Muslim Muhsin Ali

[ACCESS RESTRICTED TO THE UNIVERSITY OF MISSOURI AT AUTHOR'S REQUEST.] The main object of this dissertation is to study the dynamic analysis of an inline internal combustion engine. This dissertation presents the kinematics and kinetic analyses of an inline internal combustion engine crank mechanism, the dynamic torque imbalance and foundation forces for a single-piston and multi-piston engines are studied as well. The objectives of this dissertation are to explore the inertial-torque characteristics and foundation forces of an inline, internal combustion engine with connecting-rod joints that are evenly spaced about the centerline of the crankshaft, and to evaluate the goodness of a mass approximation that is customarily used in machine design textbooks. In this dissertation the number of pistons within the internal combustion engine is varied from 1 to 8. In order to generalize the results, the reaction force between the ground and the crank in the x-direction and y-direction equations are nondimensionalized and shown to depend upon only six nondimensional groups, all related to the mass and geometry properties of the connecting rod and crank while the reaction force between the connecting rod and the piston in the x-direction y-direction, reaction force between the crank and the connecting rod in the x-direction y-direction, reaction force between the piston and the cylinder wall, and the inertial-torque equations are nondimensionalized all related to the mass and geometry properties of the connecting rod. As shown in this dissertation, the largest torque imbalance is exhibited by a 2-piston engine. The next largest torque imbalance is exhibited by a 3-piston engine, followed by a single-piston engine (this is not monotonic). The largest foundation forces are exhibited by a single-piston engine. The next largest foundation forces are exhibited by a 2-piston engine, followed by a 3e-piston engine, and that a dramatic reduction in the foundation forces and torque imbalance may be obtained by using 4 or more pistons in the design, when using as many as 8 pistons the foundation forces and torque imbalance essentially vanishes. It should be observed that the mass approximation captures 100 percent of the variability of the actual torque imbalance for engines that are designed with an odd number of pistons equal to or greater than three. The mass approximation captures 100 percent of the variability of the actual reaction force between the piston and cylinder wall for engines that are designed with single-piston and multi-pistons. The mass approximation captures 100 percent of the variability of the actual reaction force against piston pin for engines that are designed with single-piston. It is also shown in this dissertation that the customary mass approximations for the connecting rod may be used to simplify the analysis for all engine designs without a significant loss of modeling accuracy.


2020 ◽  
Vol 10 (6) ◽  
pp. 87-95
Author(s):  
SMG Akele ◽  
C. Aganama ◽  
E. Emeka ◽  
Y. Abudu-Mimini ◽  
S. Umukoro ◽  
...  

In the early stages of development of internal combustion engine (ICE), limitations such as speed, range, and lifespan led to series of researches resulting in the reduction or elimination of these limitations. Combustion in ICE is a rapid and controlled endothermic reaction between air in oxygen and fuel which is accompanied by significant increase in temperature and pressure with the production of heat, flame and carbon particle deposits. This combustion process is a phenomenon that involves turbulence, loss of air-fuel mixture during inflow and outflow into the cylinder. The objection of this study is to perform port flow analysis on ICE to determine flow rate and swirl at different valve lift under stationary engine parts.Methodology employed to analyze and solve the ICE port flow simulation is the use of CFD software that uses the finite volume method of numerical analysis to solve the continuity, Navier-Stokes and energy equations governing the air medium in the internal combustion engine cylinder. The model geometry for the analysis was generated using the Ansys Design Modeller for one cylinder, one suction port and one exhaust port, and two valves. The domain considered is internal combustion engine suction port with 86741 nodes and 263155 elements. Study results revealed that air mass was more concentrated around the valve and inlet port cross-section with swirling motion seen, air stream experienced turbulence as it flowed downwards inside the cylinder, air stream spread was turbulent which will eventually enhance smooth combustion, swirling air stream moves towards the cylinder wall where it experienced tumbling and turbulent which will eventually enhance smooth combustion. From the simulation it was revealed that mass flow rate of inlet air increases with valve lift.


2021 ◽  
Author(s):  
Koji Kikuhara ◽  
Philipp S Koeser ◽  
Tian Tian

Abstract It is hypothesized that the sliding surface structures improve the lubrication condition by forming an oil sump on the sliding surface, redistributing the oil, and trapping wear debris. For these reasons, the sliding surface structures have been used as a friction reduction method for a long time. However, how to optimize the sliding surface structure is still controversial. In this work, effects of microstructure laid on the cylinder liner of an internal combustion engine on twin-land oil control ring (TLOCR) and piston skirt lubrication condition were investigated by comparing friction between the conventional fine-honed liner (CFL) and the microstructured liner (MSL) which was made based on the CFL. As a result of the friction measurement using a floating liner engine, it was found that the microstructure improved lubrication condition by reducing hydrodynamic friction. On the other hand, the result showed there was a possibility that the microstructure deteriorated friction depending on the engine operating conditions.


2012 ◽  
Vol 24 (3) ◽  
pp. 487-497 ◽  
Author(s):  
Hiroki Ishikawa ◽  
◽  
Yuta Takeda ◽  
Satoshi Ashizawa ◽  
Takeo Oomichi

An internal combustion engine with a crank mechanism moves with its piston and load mechanism interlocked, and this poses a problem for efficiency improvement. We therefore built a system in which the piston and load mechanism linearly; a generator is used in the combustion stroke and a motor is used in the exhaust, intake, and compression strokes. This system can control piston motion freely, so generation energy and consumption energy in each stroke can be optimized. To check its effectiveness, we developed a simulator in which an engine mechanism and motor/generator is integrated, we performed an energy simulation, and we verified the effectiveness of the method of operation of the proposed system.


2018 ◽  
Vol 70 (1) ◽  
pp. 140-154
Author(s):  
Fanming Meng ◽  
Minggang Du ◽  
Xianfu Wang ◽  
Yuanpei Chen ◽  
Qing Zhang

Purpose The purpose of this study is to investigate the effects of the axial piston pin motion on the tribological performances of the piston skirt and cylinder liner vibration for an internal combustion engine (ICE) under different operation conditions. Design/methodology/approach The dynamic equation for the piston incorporating into axial piston pin motion is derived first. Then, the proposed equation and associated lubrication equations are solved using the Broyden algorithm and difference method, respectively. Moreover, the axial motion of the piston pin and its slap on the cylinder liner are studied under different operation conditions. Findings The axial piston pin motion leads to an overall increase in the friction power consumption. Increments in the ICE speed and lubricant viscosity can augment the axial pin motion and cylinder liner vibration, especially in the power stroke. The said increments cause the instability of the piston motion in the cylinder. The axial motion of piston pin can be restrained through the eccentricity of the piston pin close to the thrust side of the cylinder liner. Originality/value This study conducts detailed discussions of the effect of axial piston pin motion on tribological and dynamic performances for piston skirt-cylinder liner system of an internal combustion engine and gives a helpful reference to analyses and designs of internal combustion engines.


Author(s):  
P D McFadden ◽  
S R Turnbull

An existing model for the dynamic analysis of the piston motion in an internal combustion engine has been modified to incorporate a simpler representation of the piston–cylinder interaction, and to represent the main and big-end bearings as lubricated rather than dry journal bearings. The results demonstrate that the differences in calculated bearing forces and output torques are negligible, indicating that the simple dry journal bearing model is sufficient, but show that the modelling of the interaction between piston and cylinder is considerably improved.


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