Feature extraction for rolling bearing fault diagnosis by electrostatic monitoring sensors

Author(s):  
Ying Zhang ◽  
Hongfu Zuo ◽  
Fang Bai

There are mainly two problems with the current feature extraction methods used in the electrostatic monitoring of rolling bearings, which affect their abilities to identify early faults: (1) since noises are mixed in the electrostatic signals, it is difficult to extract weak early fault features; (2) traditional time and frequency domain features have limited ability to provide a quantitative indicator of degradation state. With regard to these two problems, a new feature extraction method for rolling bearing fault diagnosis by electrostatic monitoring sensors is proposed in this paper. First, the spectrum interpolation is adopted to suppress the power-frequency interference in the electrostatic signal. Then the resultant signal is used to construct Hankel matrix, the number of useful components is automatically selected based on the difference spectrum of singular values, after that the signal is reconstructed to remove background noises and random pulses. Finally, the permutation entropy of the denoised signal is calculated and smoothed using the exponential weighted moving average method, which is used to be a quantitative indicator of bearing performance state. The simulation and experimental results show that the proposed method can effectively remove noises and significantly bring forward the time when early faults are detected.

Entropy ◽  
2018 ◽  
Vol 20 (4) ◽  
pp. 212 ◽  
Author(s):  
Bin Ju ◽  
Haijiao Zhang ◽  
Yongbin Liu ◽  
Fang Liu ◽  
Siliang Lu ◽  
...  

2018 ◽  
Vol 10 (9) ◽  
pp. 168781401879825 ◽  
Author(s):  
Fengtao Wang ◽  
Gang Deng ◽  
Chenxi Liu ◽  
Wensheng Su ◽  
Qingkai Han ◽  
...  

To avoid catastrophic failures in rotating machines, it is of great significance to continuously monitor and diagnose the running state of rolling bearings. In this article, a deep feature extraction method for rolling bearing fault diagnosis based on empirical mode decomposition and kernel function is proposed. First, the vibration signals under different states of rolling bearing are decomposed by empirical mode decomposition. Second, to extract more representative high-level features, the obtained intrinsic mode functions are preprocessed with singular value decomposition to acquire singular value parameters, which are regarded as the inputs of the proposed stacked kernel sparse autoencoder network. The proposed method does not depend on prior knowledge of fault diagnosis and even does not need the signal denoising processing, simplifying the traditional process of feature extraction of rolling bearing fault diagnosis. To validate the superiority of the proposed diagnosis network, experiments and comparisons have been made as well. The achieved results demonstrated that the proposed empirical mode decomposition and stacked kernel sparse autoencoder–based diagnosis method has a superior performance in rolling bearing fault diagnosis.


2018 ◽  
Vol 2018 ◽  
pp. 1-12 ◽  
Author(s):  
Fan Jiang ◽  
Zhencai Zhu ◽  
Wei Li ◽  
Bo Wu ◽  
Zhe Tong ◽  
...  

Feature extraction is one of the most difficult aspects of mechanical fault diagnosis, and it is directly related to the accuracy of bearing fault diagnosis. In this study, improved permutation entropy (IPE) is defined as the feature for bearing fault diagnosis. In this method, ensemble empirical mode decomposition (EEMD), a self-adaptive time-frequency analysis method, is used to process the vibration signals, and a set of intrinsic mode functions (IMFs) can thus be obtained. A feature extraction strategy based on statistical analysis is then presented for IPE, where the so-called optimal number of permutation entropy (PE) values used for an IPE is adaptively selected. The obtained IPE-based samples are then input to a support vector machine (SVM) model. Subsequently, a trained SVM can be constructed as the classifier for bearing fault diagnosis. Finally, experimental vibration signals are applied to validate the effectiveness of the proposed method, and the results show that the proposed method can effectively and accurately diagnose bearing faults, such as inner race faults, outer race faults, and ball faults.


2020 ◽  
Vol 102 (3) ◽  
pp. 1717-1731
Author(s):  
Mantas Landauskas ◽  
Maosen Cao ◽  
Minvydas Ragulskis

2019 ◽  
Vol 6 (2) ◽  
pp. 181488 ◽  
Author(s):  
Jingchao Li ◽  
Yulong Ying ◽  
Yuan Ren ◽  
Siyu Xu ◽  
Dongyuan Bi ◽  
...  

Rolling bearing failure is the main cause of failure of rotating machinery, and leads to huge economic losses. The demand of the technique on rolling bearing fault diagnosis in industrial applications is increasing. With the development of artificial intelligence, the procedure of rolling bearing fault diagnosis is more and more treated as a procedure of pattern recognition, and its effectiveness and reliability mainly depend on the selection of dominant characteristic vector of the fault features. In this paper, a novel diagnostic framework for rolling bearing faults based on multi-dimensional feature extraction and evidence fusion theory is proposed to fulfil the requirements for effective assessment of different fault types and severities with real-time computational performance. Firstly, a multi-dimensional feature extraction strategy on the basis of entropy characteristics, Holder coefficient characteristics and improved generalized box-counting dimension characteristics is executed for extracting health status feature vectors from vibration signals. And, secondly, a grey relation algorithm is used to calculate the basic belief assignments (BBAs) using the extracted feature vectors, and lastly, the BBAs are fused through the Yager algorithm for achieving bearing fault pattern recognition. The related experimental study has illustrated the proposed method can effectively and efficiently recognize various fault types and severities in comparison with the existing intelligent diagnostic methods based on a small number of training samples with good real-time performance, and may be used for online assessment.


2012 ◽  
Vol 190-191 ◽  
pp. 993-997
Author(s):  
Li Jie Sun ◽  
Li Zhang ◽  
Yong Bo Yang ◽  
Da Bo Zhang ◽  
Li Chun Wu

Mechanical equipment fault diagnosis occupies an important position in the industrial production, and feature extraction plays an important role in fault diagnosis. This paper analyzes various methods of feature extraction in rolling bearing fault diagnosis and classifies them into two big categories, which are methods of depending on empirical rules and experimental trials and using objective methods for screening. The former includes five methods: frequency as the characteristic parameters, multi-sensor information fusion method, rough set attribute reduction method, "zoom" method and vibration signal as the characteristic parameters. The latter includes two methods: sensitivity extraction and data mining methods to select attributes. Currently, selection methods of feature parameters depend heavily on empirical rules and experimental trials, thus extraction results are be subjected to restriction from subjective level, feature extraction in the future will develop toward objective screening direction.


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