Study of the performance parameters of friction stir welded magnesium AZ31B alloy at optimized process parameters

2021 ◽  
pp. 095440622199240
Author(s):  
Pradeep K Yadav ◽  
Manoj K Khurana
Keyword(s):  
Process Parameters ◽  
Grey Relation Analysis ◽  
Percentage Elongation ◽  
Friction Stir ◽  
Tool Shoulder ◽  
Analysis Technique ◽  
Shoulder Diameter ◽  
Optimum Response ◽  
Az31b Alloy ◽  
Grey Relation

The present study is aimed to analyze the effect of process parameters on the qualities of the Friction Stir Welded AZ31B Mg Alloy. Response Surface Methodology based Grey Relation Analysis technique was used to multi-optimization of the response parameters such as tensile strength (TS), percentage elongation (El), microhardness (MH), and impact strength (IMP). The mathematical models for response parameters were developed by considering tool rotational speed (RS), tool shoulder diameter (SD), and welding speed (WS) as process parameters. ANOVA (Analysis of Variance) was performed to check the adequacy of the formulated mathematical model and figure out the significant parameters. The results revealed that RS of 950 rpm, WS of 150 mm/min, and SD of 11 mm are the optimal process parameters for optimum response parameters (TS of 157.8700 MPa, IMP of 4.3001 Joule, MH of 84.1335 Hv, and El of 10.0071%). WS is the most significant factor, followed by RS and SD. The grain growth was observed in thermo-mechanically affected zone (TMAZ). The fracture analysis indicated that crack had initiated from the bottom of the centerline in the welded zone and propagated towards the advancing side.

scholarly journals Process Parameters Optimization for Maximizing Tensile Strength in Friction Stir-Welded Carbon Steel

2021 ◽  
Vol 67 (6) ◽  
pp. 311-321
Author(s):  
Anmol Bhatia ◽  
Reeta Wattal
Keyword(s):  
Tensile Strength ◽  
Carbon Steel ◽  
Ultimate Tensile Strength ◽  
Process Parameters ◽  
Welding Speed ◽  
Parameters Optimization ◽  
Percentage Reduction ◽  
Percentage Elongation ◽  
Friction Stir ◽  
Shoulder Diameter

The present study focuses on improving the ultimate tensile strength of friction stir welded carbon steel (AISI 1018). The effect of the process parameters (welding speed, tool RPM, and shoulder diameter) on the response parameters (ultimate tensile strength, percentage elongation and percentage reduction in area) were studied. Response surface methodology was used to develop the mathematical model for response parameters, and the adequacy of the model was checked using analysis of variance (ANOVA). The welding speed and tool RPM were found to affect the ultimate tensile strength significantly. The percentage elongation was affected only by welding speed. The percentage reduction in the area was affected by welding speed and shoulder diameter. The microstructure and microhardness of the weld have been studied and reported in the study.

scholarly journals Concomitant Outcomes due to the Alterations of Process Parameters During the Friction Stir Welding of T-Joint Between Dissimilar Aluminium Alloys

2020 ◽  
Vol 13 (2) ◽  
Author(s):  
Nadeem Fayaz Lone ◽  
Amanullah Mahmood ◽  
Arbaz Ashraf ◽  
Md Masroor Alam ◽  
Homi Hussain ◽  
...  
Keyword(s):  
Tensile Strength ◽  
Process Parameters ◽  
Aluminium Alloys ◽  
Dominant Factor ◽  
Welding Parameters ◽  
Engineering Structures ◽  
Friction Stir ◽  
Tool Shoulder ◽  
Shoulder Diameter ◽  
Lower Tensile Strength

Dissimilar Friction Stir Welded T-joints gives auxiliary strength to engineering structures, keeping insignificantbody weight. Due to the stronger material being away from the heat source, the T-joint between AA8011 and AA5754 is very vulnerable to formation of defects which results in lower tensile strength along the skin and stringer. In this paper, two aluminium alloys, namely AA5754 and AA8011 were friction stir welded in the Tjoint configuration, and the roles of welding parameters such as the tool transverse speed, tool rotational speed, and tool shoulder diameter on the tensile strength along skin and stringer was analyzed and discussed. The relative importance of the three process parameters was also analyzed. The tool shoulder diameter is found to be the most dominant factor for the strength along the skin, whereas, tool transverse speed is found to be the most important for the strength along stringer.

Effects of Tool Pin Profile and Tool Shoulder Diameter on the Tensile Behaviour of Friction Stir Welded Joints of Aluminium Alloys

2014 ◽  
Vol 984-985 ◽  
pp. 586-591 ◽  
Author(s):  
R. Ashok Kumar ◽  
M.R. Thansekhar
Keyword(s):  
Friction Stir Welding ◽  
Aluminium Alloy ◽  
Tensile Properties ◽  
Welded Joints ◽  
Tensile Behaviour ◽  
Light Weight ◽  
Friction Stir ◽  
Tool Shoulder ◽  
Shoulder Diameter ◽  
Weight Structures

— For fabricating light weight structures, it requires high strength-to weight ratio. AA6061 aluminium alloy is widely used in the fabrication of light weight structures. A356 aluminium alloy has wide spread application in aerospace industries. Friction stir welding is solid state joining process which is conducting for joining similar and dissimilar materials. The friction stir welding parameters play an important role for deciding the strength of welded joints. In this investigation, A356 and AA6061 alloys were friction stir welded by varying triangular, square, hexagonal pin profiles of tool keeping the remaining parameters same and AA6061 alloys were friction stir welded by varying tool shoulder diameter as 12mm,15mm,18mm without changing other parameters. Tensile properties of each joint have been analyzed microscopically. From the experimental results, it is observed that hexagonal pin profiled tool and 15mm shoulder diameter tool provides higher tensile properties when compared to other tools.

Multi-Performance Optimization in Friction Stir Welding of Aluminum Alloy Using Response Surface Methodology

2018 ◽  
pp. 240-263
Author(s):  
Rajat Gupta ◽  
Kamal Kumar ◽  
Neeraj Sharma
Keyword(s):  
Response Surface Methodology ◽  
Aluminum Alloy ◽  
Friction Stir Welding ◽  
Response Surface ◽  
Process Parameters ◽  
Performance Optimization ◽  
Desirability Function ◽  
High Carbon Steel ◽  
Friction Stir ◽  
Tool Shoulder

This chapter presents the friction stir welding (FSW) of aluminum alloy AA-5083-O using vertical milling machine. In present FSW experimentation, effects of different process parameter namely tool rotation speed, welding speed, tool geometry, and tool shoulder diameter have been determined on welding quality of two pieces of AA-5083-O using response surface methodology (RSM). The optimal sets of process parameters have been determined for weld quality characteristics namely tensile strength (UTS) and percentage elongation (%EL). In present experimentations, a specially designed tool made of high carbon steel with different shoulder diameters (15mm, 17.5mm, and 20 mm) having constant pin length (6 mm) were used for FSW of two pieces of aluminum alloy. The ANOVA and pooled ANOVA were used to study the effect of FSW parameters on UTS and %EL. Multi response optimization has been carried out using desirability function in conjunction with RSM to obtain the optimal setting of process parameters for higher UTS and lower %EL.

Optimization of Welding Process Parameters in Novel Friction Stir Welding of Polyamide 66 Joints

2019 ◽  
Vol 969 ◽  
pp. 828-833 ◽  
Author(s):  
R. Nandhini ◽  
R. Dinesh Kumar ◽  
S. Muthukumaran ◽  
S. Kumaran
Keyword(s):  
Tensile Strength ◽  
Friction Stir Welding ◽  
Process Parameters ◽  
Welding Process ◽  
Polyamide 66 ◽  
Friction Stir ◽  
Response Characteristics ◽  
Tool Shoulder ◽  
Stereo Microscope ◽  
Friction Plate

The friction stir welding of polyamide 66 with a specially modified tool is studied. A variation of the conventional friction stir welding is investigated by incorporating a friction plate for the purpose of heating the polymer in the course of welding process through the tool shoulder. This in turn, improves the efficiency of the weld. The association of the welding process parameters and the weld performance has been investigated by the grey relational analysis with multi response characteristics like weld tensile strength, percent elongation and hardness. Macrostructure of the weld joint cross section has been explored by Stereo microscope. The maximum weld tensile strength of 63 MPa and a Shore hardness of 60 D at the weld nugget are obtained. The hardness profiles of the welded samples have been analyzed in this investigation.

Cylindrical Pin Embossment on A5083 Aluminum Alloy Substrate Fabricated by Friction Stir Forming

2017 ◽  
Vol 730 ◽  
pp. 253-258 ◽  
Author(s):  
Takahiro Ohashi ◽  
Hamed Mofidi Tabatabaei ◽  
Tadashi Nishihara
Keyword(s):  
Aluminum Alloy ◽  
Substrate Material ◽  
Back Surface ◽  
3D Measurement ◽  
Friction Stir ◽  
Single Pass ◽  
Tool Shoulder ◽  
Shoulder Diameter ◽  
Wide Range ◽  
3D Measurement System

This paper reports friction-stir forming (FSF) of cylindrical pin embossments on JIS A5083 aluminum alloy medium gauge plate. A substrate material was put on an emboss die and conducted friction stirring on its back surface. The die has 1mm diameter and 0.5mm deep fine holes at 1.5mm pitch on its top, and the material successfully filled them due to high pressure and heat caused by friction stirring. Three tools having different shoulder diameter were utilized to investigate the deformable area with a single pass. As a consequence, faster spindle speed, slower tool feed rate, and larger tool shoulder contribute to a wider range of completely formed pins. Extrusion of the material to the die cavity seemed to be mostly limited under the area of the shoulder. The ratios of the band width of the complete pins to the shoulder diameter were increased with the larger diameter of the shoulder of the FSF tool. Therefore, a larger shoulder was more effective for wide-range embossing with a single pass. In addition, we evaluated the shape of formed pins with a non-contact 3D measurement system. Accuracy of the height of the completely formed pins was within ±0.013mm, which was comparable with machining.

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