Chemical vapor deposition parameters dependent length control of hexagonal graphene

Author(s):  
Hatem Abuhimd

This paper presents a process metamodel-based artificial neural network full factorial experimental design and analysis to study the yield of lengthy hexagonal graphene grown by chemical vapor deposition. All of the process variables of chemical vapor deposition such as temperature, pressure, and gas flow rate under the study played a role in influencing hexagonal graphene length; the current study investigated their main effects and interactions. The metamodel-based analysis demonstrates that the hydrocarbon flow rate and the pressure are the most statistically significant factors that influence the length of hexagonal graphene. In particular, minimum and maximum values of the chamber pressure are not significant in terms of the concentrating effect they may have on the flowing mixture of gases with very small flow rate, i.e. 50 sccm. At the highest flow rate of 400 sccm, the chamber pressure stepped up to 764 Torr, which can support the growth reaction to the extent that the resultant hexagonal graphene length of 900 µm can be achieved. However, the two level effect of the flow rate can optimize the length to 990 µm and ≈1390 µm at 700 Torr and 764 Torr, respectively. In addition, the response surface graph confirms the factors of significance and adds that higher flow with lower pressure will consistently yield tall hexagonal graphene. We found that gas flow rate is the most significant of the control variables and only the optimum value of the gas flow rate of 225 sccm can ensure the growth of tall hexagonal graphene. We also found that the interaction of flow rate with temperature of the gases in the chamber is extremely significant to the quality of output. Outcomes of this investigation are beneficial for moving close to producing hexagonal graphene on production scale for future applications.

2010 ◽  
Vol 25 (9) ◽  
pp. 1778-1783 ◽  
Author(s):  
Seok-Hyo Yun ◽  
Suthan Kissinger ◽  
Don Wook Kim ◽  
Jun-Ho Cha ◽  
Yong-Ho Ra ◽  
...  

We demonstrated the growth of indium nitride (InN) nanowires on Si(111) substrates by metalorganic chemical vapor deposition without the use of any intermediate GaN or AlN buffer layer. The InN nanowires were grown by forming the Au + In droplets and In droplets on the Au- and In-coated Si substrate. The growth conditions such as chamber pressure, chamber temperature, reaction gas flow rate, and carrier gas flow rate were optimized to yield nanowires free from contamination. Depending on the growth parameters different growth regimes for the InN nanowires were identified. The strength of self-catalytic route has been highlighted. The morphology and microstructures of samples were characterized by x-ray diffraction and scanning electron microscopy (SEM). The transmission electron microscopy and SEM investigations showed that the InN nanowires are single crystals with diameters ranging from 40 to 400 nm, and lengths up to 3 µm. Photoluminescence spectra of the InN nanowires showed a strong broad emission peak at 0.77 eV.


MRS Advances ◽  
2016 ◽  
Vol 2 (29) ◽  
pp. 1533-1538 ◽  
Author(s):  
S. Ishihara ◽  
Y. Hibino ◽  
N. Sawamoto ◽  
T. Ohashi ◽  
K. Matsuura ◽  
...  

ABSTRACTMolybdenum disulfide (MoS2) thin films were fabricated by two-step chemical vapor deposition (CVD) using (t-C4H9)2S2 and the effects of temperature, gas flow rate, and atmosphere on the formation were investigated in order to achieve high-speed low-temperature MoS2 film formation. From the results of X-ray photoelectron spectroscopy (XPS) and transmission electron microscopy (TEM) investigations, it was confirmed that c-axis orientation of the pre-deposited Mo film has a significant involvement in the crystal orientation after the reaction low temperature sulfurization annealing and we successfully obtained 3 nm c-axis oriented MoS2 thin film. From the S/Mo ratios in the films, it was revealed that the sulfurization reaction proceeds faster with increase in the sulfurization temperature and the gas flow rate. Moreover, the sulfurization under the H2 atmosphere promotes decomposition reaction of (t-C4H9)2S2, which were confirmed by XPS and density functional theory (DFT) simulation.


2015 ◽  
Vol 1109 ◽  
pp. 456-460
Author(s):  
Najwa Ezira Ahmed Azhar ◽  
Shafinaz Sobihana Shariffudin ◽  
Aimi Bazilah Rosli ◽  
A.K.S. Shafura ◽  
Mohamad Rusop

ZnO nanotetrapod with different oxygen flow rate was prepared by thermal chemical vapor deposition. We have successfully deposited ZnO nanotetrapod on synthesis Zn powder using double furnace with argon (Ar) and oxygen (O2) gas as source material. In this study, we report the effect of different gas flow rate (5 sccm to 15 sccm) on structural and optical properties of the ZnO nanotetrapod. The morphology of ZnO nanotetrapods were analyzed by field emission scanning electron microscope (FE-SEM). It exhibits the length of the nanotetrapods arm decrease with increased of flow rate and diameter of nanotetrapod in range 30 nm to 90 nm. The optical properties were determined through XRD and photoluminescence with 2θ (30o to 80o) and wavelength 350 nm to 620 nm respectively. PL spectra show that the UV emission centred at 380 nm while yellow-orange emission centred at 540 nm.


2007 ◽  
Vol 1057 ◽  
Author(s):  
Yoshiyuki Suda ◽  
Junichi Takayama ◽  
Takeshi Saito ◽  
Atsushi Okita ◽  
Junji Nakamura ◽  
...  

ABSTRACTWe report the effect of CO2 addition to CO4 gas on carbon nanotube (CNT) growth by chemical vapor deposition. CO2 gas was introduced during the growth of CNTs on Fe0.05Mo0.025MgO0.925 and Ni0.05Mo0.025MgO0.925 catalysts by CO4 gas at a temperature of 800–850°C, and its concentration in a fraction of the gas flow rate was varied from 5×10−3 to 50%. In the experimental condition of the preferential growth of multi-walled CNTs, the carbon yield and the G/D ratio in the Raman spectra of the CNTs grown in 10%-CO2/CO4 were slightly higher than that grown in CO4 only. However, CNTs hardly grew when the CO2 concentration was more than 10%. We then prepared CO2 gas diluted with Ar gas (CO2/Ar) and varied its flow rate between 0 and 10 sccm. As the CO2/Ar gas flow rate was increased, the number of RBM peaks decreased even though the G/D ratio gradually decreased. The decrease in the RBM intensities of CNTs on the FeMoMgO catalyst was more significant than that of NiMoMgO.


2000 ◽  
Vol 638 ◽  
Author(s):  
Masato Oishi ◽  
Takayuki Kawashima ◽  
Supika Mashiro ◽  
Junro Sakai ◽  
Sucharita Madhukar ◽  
...  

AbstractWe report a process for Silicon (Si) nano-crystal dots fabrication using a cold-wall Ultrahigh-Vacuum Chemical Vapor Deposition (UHV-CVD) system. Si2H6 gas was used as the pre-curser and irradiated upon SiO2 film on Si wafer to form Si nano-crystal dots.In our system, nucleation, growth, and coalescence phases of nano-crystal dots on SiO2 were found to be related with the optical pyro-meter's read-out curve.At first, the optimum gas irradiation time which gives the highest dot density without coalescence was decided for every gas irradiation condition by using an optical pyro-meter. Then, the dependence of optimum gas irradiation time, dot diameter and dot density on gas flow rate and wafer temperature were investigated. A decrease of wafer temperature or an increase of gas flow rate during the nucleation and growth phase results in a decrease of dot diameter and an increase of dot density. The optimum gas irradiation time was prolonged by decreasing wafer temperature or gas flow rate.Finally, a reproducible process of forming non-coalesced, small size, and high-density Si nano-crystal dots of about 5.5nm in diameter with density of 1x1012 dots/cm2 were obtained. Typical process time to get such dot formation characteristics was about 10 minutes, which were long enough for ensuring reproducibility.


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