Dynamic simulation of a high-speed train with interconnected hydro-pneumatic secondary suspension

Author(s):  
Ren Luo ◽  
Changdong Liu ◽  
Huailong Shi

A secondary suspension configuration that integrates the Interconnected Hydro-Pneumatic Struts (IHPS) to the air spring system is proposed in this investigation for railway vehicles. Using the dynamic performance of IHPS, this suspension aims to provide smaller vertical supporting stiffness and larger anti-roll resistance compared to the traditional configuration, the air spring is connected to an emergency rubber spring in series with quite large stiffness. By replacing the rubber spring with IHPS, the proposed suspension configuration contributes to vibration absorption as well as anti-roll stiffness of the vehicle. The IHPS has two hydraulic cylinders installed in parallel to support the suspended mass. Each hydraulic cylinder has three oil chambers, and the oil chambers between the left and right struts are cross-connected through pipelines. Considering the oil compressibility and the vibration of liquid in the interconnected pipes, the mathematical model of IHPS is formulated and established in MATLAB. A multi-body dynamic railway vehicle model is built in SIMPACK, into which the IHPS is integrated through a co-simulation technique. Model validations on the IHPS are performed and its static and dynamic stiffness is examined. Numerical simulations show that the IHPS suspension reduces the vertical acceleration on the car body floor at a frequency between 1 and 3 Hz than the traditional air spring system with/without an anti-roll bar configuration. The vertical Sperling index of the vehicle using the IHPS suspension is smaller than that of the traditional suspensions, and it is more significant when the air spring deflates. However, the vertical acceleration with IHPS is larger than the traditional suspensions at 13∼55 Hz when the air spring deflates.

2006 ◽  
Vol 321-323 ◽  
pp. 1593-1596 ◽  
Author(s):  
Chan Kyoung Park ◽  
Ki Whan Kim ◽  
Jin Yong Mok ◽  
Young Guk Kim ◽  
Seog Won Kim

The Korean High Speed Train (KHST) has been tested on the Kyongbu high speed line and the Honam conventional line since 2002. A data acquisition system was developed to test and prove the dynamic performance of the KHST, and the system has been found to be very efficient in acquiring multi-channel data from accelerometers located all over the train. Also presented in this paper is an analysis procedure which is simple and efficient in analyzing the acceleration data acquired during the on-line test of the KHST. The understanding of system vibration mode for a railway vehicle is essential to evaluate the characteristics of a dynamic system and to diagnose the dynamic problems of the vehicle system during tests and operations. Methods based on homogeneous linear systems are not realistic because real systems have nonlinear characteristics and are strongly dependent on environmental conditions. In this paper an efficient method of vibration analysis has been proposed and applied for the KHST to evaluate its vibration mode characteristics. The results show that this method is suitable to estimate the system vibration modes of the KHST.


2013 ◽  
Vol 712-715 ◽  
pp. 1535-1540
Author(s):  
Li Liu ◽  
Wei Hua Zhang ◽  
Dong Li Song

Axle box spring of railway vehicle is the structure of helical spring in series with rubber pad to reduce working stress of helical spring and absorb high-frequency vibration. Rubber pad model was built. Static and dynamic characteristics were researched in axial and radial directions. The results show that the static stiffness of rubber pad decreases with the increase of radial displacement and increases distinctly with the increase of the amount of compression; The dynamic stiffness of rubber pad increases with the decrease of the excitation force in the case of the same excitation frequency and decreases with the decrease of the frequency in the case of the same excitation displacement. Axle box spring method was established and the amplitude-frequency curve of dynamic stiffness of the spring was presented. The results provide a theoretical basis to research the dynamic performance of railway vehicle.


2015 ◽  
Vol 2015 ◽  
pp. 1-11 ◽  
Author(s):  
Xiaopeng Wang ◽  
Yuzhu Guo ◽  
Tianning Chen

High speed motorized spindle has become a key functional unit of high speed machine tools and effectively promotes the development of machine tool technology. The development of higher speed and more power puts forward the stricter requirement for the performance of motorized spindle, especially the dynamic performance which affects the machining accuracy, reliability, and production efficiency. To overcome the problems of ineffective loading and dynamic performance measurement of motorized spindle, a noncontact electromagnetic loading device is developed. The cutting load can be simulated by using electromagnetic force. A new method of measuring force by force sensors is presented, and the steady and transient loading force could be measured exactly. After the high speed machine spindle is tested, the frequency response curves of the spindle relative to machine table are collected at 0~12000 rpm; then the relationships between stiffness and speeds as well as between damping ratio and speeds are obtained. The result shows that not only the static and dynamic stiffness but also the damping ratio declined with the increase of speed.


2021 ◽  
Vol 2108 (1) ◽  
pp. 012087
Author(s):  
Lishan Xu ◽  
Weizheng Zhang ◽  
Junjie Lu ◽  
Zhu Liu

Abstract The high requirements for sealing performance in high-speed rotating machinery has led to the design of floating seal with annular spiral groove that offer the advantages of low leakage and extended stability. However, efforts to model the dynamic performance of these floating seal have suffered from the great complexity of the flow field. The present work addresses this issue by establishing a transient Reynolds formulation of a floating seal with annular spiral groove in a rotating coordinate system based on the small perturbation method. In addition, the influence of radial eccentricity and film thickness on the solution divergence and calculation accuracy is calculated. The dynamic stiffness and dynamic damping matrixes are built. Then the variation rules of the dynamic stiffness and damping coefficient of the gas film with structure and working conditions are investigated in detail. The results show that the floating ring seal is more suitable for the service conditions of small film thickness, low pressure, high speed and large eccentricity. Accordingly, the results obtained lay a theoretical foundation for evaluating real-world applications of floating ring seal.


2020 ◽  
Vol 13 (3) ◽  
pp. 266-279
Author(s):  
Junguo Wang ◽  
Minqiang Ren ◽  
Rui Sun ◽  
Yang Yang ◽  
Yongxiang Zhao

Background: As a key component of the rail transit vehicle, the railway bogie greatly affects the dynamic performance, reliability, and safety of the high-speed rail vehicle. In this paper, the structural strength of a typical trailer bogie frame is evaluated and its strength and dynamic requirements are verified. In addition, various patents on bogie structural strength have also been discussed in this paper. Objective: The study aimed to evaluate and verify the rationality of the bogie frame structure design with static strength and dynamic characteristics. Methods: A three-dimensional model of the trailer bogie frame was built by CATIA V5, and then, a finite element model of the frame was analyzed by ANSYS Workbench. Bogie frame loads, static strengths and dynamic characteristics of the frame under different conditions (straight, curve, braking and abnormal) were calculated based on its strength and design standards. Results: According to the requirement stress and dynamics standard, the maximum stress of the bogie frame was observed to be in the allowable stress value of the frame material, and the dynamic performance of the bogie model meets the design standards. Conclusion: The structural strength of the proposed bogie frame is reasonable, and the static strength and dynamic characteristics of the proposed bogie model are in accordance with the design requirements of the railway vehicle.


2012 ◽  
Vol 479-481 ◽  
pp. 797-802
Author(s):  
Shu Lin Liang ◽  
Ren Luo ◽  
Ping Bo Wu

The bogie technology of the 350km/h EMU train is one of the key parts for China high speed railways. Through analysis of the high speed bogy for CRH3 EMU train, the design conceptions and methodologies of the bogy structure and suspension systems are better understood. Technical procedures for the bogie design are carefully investigated, which includes the wheel/rail interaction, helical spring and high property rubber pad used in primary suspension, high flexible and large convolution bellows type air spring, anti-roll bar and two point control of air springs used in secondary suspension, and the elastic frame suspended structure used for traction motor. Comparison between different bogy techniques are carried out by using the dynamic simulation, roller rig test and field test, and the efficient way to raise the bogie running safety and reliability is analyzed.


2014 ◽  
Vol 2014 ◽  
pp. 1-17 ◽  
Author(s):  
Chen Ling-kun ◽  
Jiang Li-zhong ◽  
Guo Wei ◽  
Liu Wen-shuo ◽  
Zeng Zhi-ping ◽  
...  

Based on the Next Generation Attenuation (NGA) project ground motion library, the finite element model of the high-speed railway vehicle-bridge system is established. The model was specifically developed for such system that is subjected to near-fault ground motions. In addition, it accounted for the influence of the rail irregularities. The vehicle-track-bridge (VTB) element is presented to simulate the interaction between train and bridge, in which a train can be modeled as a series of sprung masses concentrated at the axle positions. For the short period railway bridge, the results from the case study demonstrate that directivity pulse effect tends to increase the seismic responses of the bridge compared with far-fault ground motions or nonpulse-like motions and the directivity pulse effect and high values of the vertical acceleration component can notably influence the hysteretic behaviour of piers.


2019 ◽  
Vol 2019 ◽  
pp. 1-17
Author(s):  
Yingying Liao ◽  
Yongqiang Liu ◽  
Shaopu Yang

Using the magnetorheological (MR) damper model, this paper derives a semiactive suspension model for a high-speed railway vehicle, and a new evaluating method is proposed to analyze the effect of two kinds of time delay existing in control systems on vehicle dynamic performance. The railway vehicle is modeled by a 50 degree-of-freedom (DOF) system which considers the full 6 DOF of each wheelset, bogie, car body, and the pitch angle of each axle box. Several control strategies, sky-hook (SH), acceleration-driven damping (ADD), and mixed SH-ADD, are considered in the semiactive suspension system. To evaluate the effect of these semiactive controls and the different kinds of time delay on the lateral ride index of a high-speed railway vehicle, a 3D surface in a rectangular coordinate system is described. The cross curve between the 3D surface and a horizontal plane which represents the performance of passive suspension is projected on the X-Y plane, and the area enclosed by the contour line, X-axis, and Y-axis can be used to evaluate the performance of semiactive controls. The results show that the new method is convenient to evaluate the performance of semiactive control strategies visually when there is more than one kind of time delay.


Author(s):  
Dan Baiasu ◽  
Gheorghe Ghita ◽  
Ioan Sebesan

The paper presents the opportunity of using a magneto-rheological damper to control the lateral oscillations of a passenger railway vehicle to increase its comfort and speed features. The lateral dynamics of the vehicle is simulated using a multibody model with 17 degrees of freedom considering the lateral, yawing and rolling oscillations. The equations describing the model are integrated by the authors using original software. The mathematical model considers the geometrical nonlinearities of the wheel-track contact. The nonlinear stability of the vehicle running on tangent tracks with irregularities is assessed and it is shown the influence of the construction parameters of the suspensions on the vehicle’s performance. A magneto-rheological device with sequential damping based on balance logic control strategy is introduced in the secondary suspension of the vehicle to reduce the lateral accelerations generated by the track’s irregularities. The system’s response in terms of accelerations is compared for both passive and semi-active cases. It is shown that the magneto-rheological semi-active suspension improves the safety and the comfort of the railway vehicle.


Author(s):  
Smitirupa Pradhan ◽  
Arun Kumar Samantaray ◽  
Ranjan Bhattarcharyya

Ride comfort is the level of comfort sensed by the passengers when they are continuously exposed to the vibration and noise. To diminish the vibration level, air springs are used in the secondary suspension system instead of coil springs, especially in the modern railway vehicles. This article focuses on the modeling of Nishimura air spring with non-linear damper and human biodynamic (bio-mechanical) model by using multi-energy domain modeling approach, bond graph. The car body of the railway vehicle is treated as a beam and the first five modes including three flexible modes are considered in the model. We use International Organization for Standardization 2631 for evaluating ride comfort for different durations of the travel time (1 h, 2.5 h, 4 h and 8 h) on flexible and irregular tracks.


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