Design and testing of energy-efficient heat exchangers for Newtonian and non-Newtonian fluids – A review

2021 ◽  
pp. 095765092110470
Author(s):  
Jayesh P ◽  
Mukkamala Y ◽  
Bibin John
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Enhancement ◽  
Heat Exchangers ◽  
Internal Surface ◽  
Surface Modifications ◽  
Newtonian Fluids ◽  
Tube Surface ◽  
Pumping Power ◽  
Transfer Enhancement ◽  
The Impact

Heat transfer enhancement, pumping power and weight minimization in enhanced heat exchangers has long been achieved by deploying tubes with internal surface modifications like microgrooves, ribs, fins, knurls, and dimples with and without tube inserts. This article presents a very extensive review of experimental and computational studies on heat transfer enhancement, which covers convectional and unconventional working fluids under different fluid flow conditions. Compound augmentation with tube surface modifications and inserts has yielded enhancements in the overall heat transfer coefficient of over 116% in the fully developed turbulent flow regime. Exotic fluids like nano-coolants deployed in spiral grooved mircofin tubes yielded 196% enhancement in tube side heat transfer rate for concentrations as low as 0.5% by volume, while the thermal efficiency index measuring the overall enhancement in relation to the pumping power was 75%. However, reviews that address the combined effect of unconventional fluids, surface modifications and tube inserts on the overall thermo-hydraulic performance of annular heat exchangers seem to be limited. Further, nano-coolants aren’t frequently used in the process industry. The goal of this study is to document and evaluate the impact of cost-effective and energy-saving passive enhancement techniques such as tube surface modifications, tube inserts, and annular enhancement techniques on annular heat exchangers used in the process industries with Newtonian and non-Newtonian fluids. This review should be useful to engineers, academics and medical professionals working with non-Newtonian fluids and enhanced heat exchangers.

scholarly journals Efficiency Improvement of Miniaturized Heat Exchangers

Fluids ◽  
2021 ◽  
Vol 6 (1) ◽  
pp. 25
Author(s):  
Iris Gerken ◽  
Thomas Wetzel ◽  
Jürgen J. Brandner
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Enhancement ◽  
Heat Exchangers ◽  
Assessment Method ◽  
Flow Path ◽  
Transfer Enhancement ◽  
Pressure Losses ◽  
Pin Fin ◽  
Additional Pressure ◽  
The Impact

Micro heat exchangers have been revealed to be efficient devices for improved heat transfer due to short heat transfer distances and increased surface-to-volume ratios. Further augmentation of the heat transfer behaviour within microstructured devices can be achieved with heat transfer enhancement techniques, and more precisely for this study, with passive enhancement techniques. Pin fin geometries influence the flow path and, therefore, were chosen as the option for further improvement of the heat transfer performance. The augmentation of heat transfer with micro heat exchangers was performed with the consideration of an improved heat transfer behaviour, and with additional pressure losses due to the change of flow path (pin fin geometries). To capture the impact of the heat transfer, as well as the impact of additional pressure losses, an assessment method should be considered. The overall exergy loss method can be applied to micro heat exchangers, and serves as a simple assessment for characterization. Experimental investigations with micro heat exchanger structures were performed to evaluate the assessment method and its importance. The heat transfer enhancement was experimentally investigated with microstructured pin fin geometries to understand the impact on pressure loss behaviour with air.

Air-Side Heat Transfer Enhancement and Pumping Power Penalty in Air-Cooled Heat Exchangers With Dimpled Fins

2017 ◽  
Author(s):  
Tung X. Vu ◽  
Lokanath Mohanta ◽  
Vijay K. Dhir
Keyword(s):  
Heat Transfer ◽  
Reynolds Number ◽  
Heat Transfer Enhancement ◽  
Heat Exchangers ◽  
Fold Increase ◽  
Reynolds Numbers ◽  
Pumping Power ◽  
Transfer Enhancement ◽  
Power Penalty ◽  
Flat Tubes

In this work, we focus exclusively on heat transfer enhancement techniques for the air-side heat transfer in air-cooled heat exchangers/condensers. An innovative dimpled fin configuration is explored. Experiments, in which both heat transfer and drag are measured, are conducted with flat tubes in three configurations: without fins, with plain fins and with dimpled fins. Reynolds numbers based on the hydraulic diameter of the finned passages are varied between 600 and 7000. Results indicate that fins are more advantageous at lower Reynolds numbers since the increase in drag at higher Reynolds numbers quickly erases any advantage due to an increase in heat transfer rate. As an example, for the plain fins versus a bare tube at a Reynolds number of 600, there is a 7 fold increase in heat transfer with only a 5 fold increase in drag. However, at a Reynolds number of 7000, both heat transfer and drag increase by approximately 6 times, indicating that the increase in drag has caught up with the heat transfer enhancement. Similarly, while dimpled fins do result in higher heat transfer compared with the plain fins, the advantage is also more prominent at lower Reynolds numbers where heat transfer enhancement is higher than the associated increase in pumping power.

scholarly journals Diamond-Shaped Extended Fins for Heat Transfer Enhancement in a Double-Pipe Heat Exchanger: An Innovative Design

2021 ◽  
Vol 11 (13) ◽  
pp. 5954
Author(s):  
Muhammad Ishaq ◽  
Amjad Ali ◽  
Muhammad Amjad ◽  
Khalid Saifullah Syed ◽  
Zafar Iqbal
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Enhancement ◽  
Heat Exchangers ◽  
Adaptive Finite Element Method ◽  
Transfer Enhancement ◽  
Enhanced Heat Transfer ◽  
Frictional Loss ◽  
Special Cases ◽  
Double Pipe ◽  
Pipe Heat

Heat transfer enhancement in heat exchangers results in thermal efficiency and energy saving. In double-pipe heat exchangers (DPHEs), extended or augmented fins in the annulus of the two concentric pipes, i.e., at the outer surface of the inner pipe, are used to extend the surface of contact for enhancing heat transfer. In this article, an innovative diamond-shaped design of extended fins is proposed for DPHEs. This type of fin is considered for the first time in the design of DPHEs. The triangular-shaped and rectangular-shaped fin designs of DPHE, available in the literature, can be recovered as special cases of the proposed design. An h-adaptive finite element method is employed for the solution of the governing equations. The results are computed for various performance measures against the emerging parameters. The results dictate that the optimal configurations of the diamond-shaped fins in the DPHE for an enhanced heat transfer are recommended as follows: If around 4–6, 8–12, or 16–32 fins are to be placed in the DPHE, then the height of the fins should be 20%, 80%, or 100%, respectively, of the annulus width. If frictional loss of heat is also to be considered, then for fin-heights of 20–80% and 100% of the annulus width, the placement of 4 and 8 diamond-shaped fins, respectively, is recommended for an enhanced heat transfer. These recommendations are for the radii ratio (i.e., the ratio of the inner pipe radius to that of the outer pipe) of 0.25. The recommendations are be modified if the radii ratio is altered.

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