Grease composition influence on friction & starvation

Author(s):  
V Ripard ◽  
D Goncalves ◽  
F Ville ◽  
J H O Seabra ◽  
J Cavoret ◽  
...  

Nowadays, grease lubrication is frequently used in rolling element applications such as bearings or constant velocity joints. The advantage of grease is to supply lubrication to the application without leaking thanks to its consistency. Nevertheless, starvation can occur leading to damage such as scuffing. In the present study, starvation is analyzed using the Starvation Degree parameter through tests with different operating conditions and different types of greases.

Author(s):  
Dezhi Zheng ◽  
Le Gu ◽  
Tingjian Wang ◽  
Liqin Wang

Ceramic rolling element bearings have promising applications in extreme operating conditions such as high speed, high temperature, and heavy load. In this study, a hybrid silicon nitride ceramic ball bearing lubricated with high temperature grease is presented. The structure and parameters of the bearing are specially designed to satisfy the requirement of grease lubrication, high temperature and high speed conditions. A test rig was developed for the experiments of ceramic bearing performance. The experimental results show that grease lubricated ceramic bearings with fine design have excellent high speed and high temperature performance. By analyzing the operation performance and failure bearing inspection, the failure modes of grease lubricated ceramic bearings is analyzed. Thermal instability caused by the grease insufficient supply is the main factor of failure.


Author(s):  
Shashikant Pandey ◽  
Muniyappa Amarnath

Rolling-element bearings are the most commonly used components in all rotating machinery. The variations in the operating conditions such as an increase in the number of operating cycles, load, speed, service temperature, and lubricant degradation result in the development of various defects such as pitting, spalling, scuffing, scoring, etc. The defects that appeared on rolling contact surfaces cause surface deterioration and change in the vibration and sound levels of the bearing system. The present experimental investigations are aimed at assessing the surface fatigue wear that appears on the contact surfaces of roller bearings. The studies considered the estimation of specific film thickness, analysis of surface fatigue wear developed on the rolling-element surfaces, surface roughness analysis, grease degradation analysis using Fourier transform infrared radiation, and vibration and sound signal measurement and analysis. The results obtained from the experimental investigation provide a good correlation between surface wear, vibration, and sound signals with a transition in the lubrication regimes in the Stribeck curve.


2004 ◽  
Vol 36 (3) ◽  
pp. 937-970 ◽  
Author(s):  
S. Leorato ◽  
E. Orsingher

In this paper we study different types of planar random motions (performed with constant velocity) with three directions, defined by the vectors dj = (cos(2πj/3), sin(2πj/3)) for j = 0, 1, 2, changing at Poisson-paced times. We examine the cyclic motion (where the change of direction is deterministic), the completely uniform motion (where at each Poisson event each direction can be taken with probability ) and the symmetrically deviating case (where the particle can choose all directions except that taken before the Poisson event). For each of the above random motions we derive the explicit distribution of the position of the particle, by using an approach based on order statistics. We prove that the densities obtained are solutions of the partial differential equations governing the processes. We are also able to give the explicit distributions on the boundary and, for the case of the symmetrically deviating motion, we can write it as the distribution of a telegraph process. For the symmetrically deviating motion we use a generalization of the Bose-Einstein statistics in order to determine the distribution of the triple (N0, N1, N2) (conditional on N(t) = k, with N0 + N1 + N2 = N(t) + 1, where N(t) is the number of Poisson events in [0, t]), where Nj denotes the number of times the direction dj (j = 0, 1, 2) is taken. Possible extensions to four directions or more are briefly considered.


2021 ◽  
Author(s):  
Amira Abdelrasoul

The low-pressure membrane applications are considered to be the most effective and sustainable methods of addressing environmental problems in treating water and wastewater that meets or exceed stringent environmental standards. Nevertheless, membrane fouling is one of the primary operational concerns that is currently hindering a more widespread application of ultrafiltration (UF) with a variety of contaminants. Membrane fouling leads to higher operating costs, higher energy demand, reduced membrane life time, and increased cleaning frequency. As a consequence, an efficient and well-planned UF process is becoming a necessity for consistent and long-term monetary returns. Examining the source and mechanisms of foulant attachment to the membrane’s surface is critical when it comes to the research of membrane fouling and its potential practical implementation. A mathematical model was developed in this study in order to predict the amount of fouling based on an analysis of particle attachments. This model was developed using both homogeneous and heterogeneous membranes, with a uniform and non-uniform pore sizes for the UF of simulated latex effluent with a wide range of particle size distribution. The objective of this mathematical model was to effectively identify and address the common shortcomings of previous fouling models, and to account for the existing chemical attachments in membrane fouling. The mathematical model resulting from this study was capable of accurately predicting the mass of fouling retained by the membrane and the increase in transmembrane pressure (TMP). In addition, predictive models of fouling attachments were derived and now form an extensive set of mathematical models necessary for the prediction of membrane fouling at a given operating condition, as well as, the various membrane surface charges. Polycarbonate and Polysulfone flat membranes, with pore sizes of 0.05 μm and a molecular weight cut off of 60,000 respectively, were used in the experimental designs under a constant feed flow rate and a cross-flow mode in UF of the simulated latex paint effluent. The TMP estimated from the model agreed with the experimentally measured values at different operating conditions, mostly within 5.0 - 8.0 % error, and up to 13.0% error for the uniform, and non-uniform pore size membranes, respectively. Furthermore, different types of membranes with a variety of molecular weight cut-off (MWCO) values were tested so as to evaluate the accuracy of the models for a generalized application. In addition , a power consumption model, incorporating fouling attachment as well as chemical and physical factors in membrane fouling, was developed in order to ensure accurate prediction and scale-up. Innovative remediation techniques were likewise developed and applied in order to minimize membrane fouling, enhance the membrane performance, and save energy. Fouling remediation methodologies included the pre-treating of the latex effluent, so as to limit its fouling propensity by using different types of surfactants as cationic and anionic, in addition to the pH change. The antifouling properties of the membranes were improved through the implementation of the membrane pH treatment and anionic surfactant treatment. Increasing the ionic strength of latex effluent or enhancing the membrane surface hydrophilicity facilitated a significant increase in the cumulative permeate flux, a substantial decrease in the total mass of fouling, and a noticeable decrease in the specific power consumption.


2021 ◽  
pp. 29-38
Author(s):  
Nabeel Ahsan ◽  
Mahrukh Mehmood ◽  
Asad A. Zaidi

This paper discusses different air management technologies for fuel cell systems. Two different types of compressors are analyzed for Proton-exchange membrane fuel cells (PEMFC). Some important criteria are analyzed thoroughly for the selection of turbo compressor among different types of compressors illustrated with the help of matrix representations. The impacts of various input parameters for Fuel Cell (FC) are also explained thoroughly. Later the numerical modeling of an automobile fuel cell system using a high speed turbo-compressor for air supply is explained. The numerical model incorporates the important input parameters related with air and hydrogen. It also performed energy and mass balances across different components such as pump, fan, heat-exchanger, air compressor and also keeps in consideration the pressure drop across the flow pipes and various mechanical parts. The model is solved to obtain the characteristics of the FC system at different operating conditions. Therefore, it can be concluded that the high speed turbo compressor with a turbo-expander can have significant effects on the overall system power and efficiency.


2021 ◽  
Author(s):  
Amira Abdelrasoul

The low-pressure membrane applications are considered to be the most effective and sustainable methods of addressing environmental problems in treating water and wastewater that meets or exceed stringent environmental standards. Nevertheless, membrane fouling is one of the primary operational concerns that is currently hindering a more widespread application of ultrafiltration (UF) with a variety of contaminants. Membrane fouling leads to higher operating costs, higher energy demand, reduced membrane life time, and increased cleaning frequency. As a consequence, an efficient and well-planned UF process is becoming a necessity for consistent and long-term monetary returns. Examining the source and mechanisms of foulant attachment to the membrane’s surface is critical when it comes to the research of membrane fouling and its potential practical implementation. A mathematical model was developed in this study in order to predict the amount of fouling based on an analysis of particle attachments. This model was developed using both homogeneous and heterogeneous membranes, with a uniform and non-uniform pore sizes for the UF of simulated latex effluent with a wide range of particle size distribution. The objective of this mathematical model was to effectively identify and address the common shortcomings of previous fouling models, and to account for the existing chemical attachments in membrane fouling. The mathematical model resulting from this study was capable of accurately predicting the mass of fouling retained by the membrane and the increase in transmembrane pressure (TMP). In addition, predictive models of fouling attachments were derived and now form an extensive set of mathematical models necessary for the prediction of membrane fouling at a given operating condition, as well as, the various membrane surface charges. Polycarbonate and Polysulfone flat membranes, with pore sizes of 0.05 μm and a molecular weight cut off of 60,000 respectively, were used in the experimental designs under a constant feed flow rate and a cross-flow mode in UF of the simulated latex paint effluent. The TMP estimated from the model agreed with the experimentally measured values at different operating conditions, mostly within 5.0 - 8.0 % error, and up to 13.0% error for the uniform, and non-uniform pore size membranes, respectively. Furthermore, different types of membranes with a variety of molecular weight cut-off (MWCO) values were tested so as to evaluate the accuracy of the models for a generalized application. In addition , a power consumption model, incorporating fouling attachment as well as chemical and physical factors in membrane fouling, was developed in order to ensure accurate prediction and scale-up. Innovative remediation techniques were likewise developed and applied in order to minimize membrane fouling, enhance the membrane performance, and save energy. Fouling remediation methodologies included the pre-treating of the latex effluent, so as to limit its fouling propensity by using different types of surfactants as cationic and anionic, in addition to the pH change. The antifouling properties of the membranes were improved through the implementation of the membrane pH treatment and anionic surfactant treatment. Increasing the ionic strength of latex effluent or enhancing the membrane surface hydrophilicity facilitated a significant increase in the cumulative permeate flux, a substantial decrease in the total mass of fouling, and a noticeable decrease in the specific power consumption.


1988 ◽  
Vol 25 (02) ◽  
pp. 75-104
Author(s):  
William J. Sembler

To a pump manufacturer, marine cargo service represents one of the most demanding applications for which he can design and furnish equipment. In addition to being subjected to the stresses encountered in a shipboard environment, cargo pumps must often perform over a wide range of operating conditions and handle multiple fluids with different viscosities, vapor pressures, specific gravities, temperatures, and material requirements. In this paper the author reviews characteristics of the different types of pumps used for marine cargo service, with an emphasis on the special features that should be incorporated into their design for this rigorous duty. Different types of automatic self-priming/stripping systems available for use with these cargo pumps are also examined. Pump operation is discussed, including the significant impact that system design has on proper pump performance.


2004 ◽  
Vol 36 (03) ◽  
pp. 937-970 ◽  
Author(s):  
S. Leorato ◽  
E. Orsingher

In this paper we study different types of planar random motions (performed with constant velocity) with three directions, defined by the vectorsdj= (cos(2πj/3), sin(2πj/3)) forj= 0, 1, 2, changing at Poisson-paced times. We examine the cyclic motion (where the change of direction is deterministic), the completely uniform motion (where at each Poisson event each direction can be taken with probability) and the symmetrically deviating case (where the particle can choose all directions except that taken before the Poisson event). For each of the above random motions we derive the explicit distribution of the position of the particle, by using an approach based on order statistics. We prove that the densities obtained are solutions of the partial differential equations governing the processes. We are also able to give the explicit distributions on the boundary and, for the case of the symmetrically deviating motion, we can write it as the distribution of a telegraph process. For the symmetrically deviating motion we use a generalization of the Bose-Einstein statistics in order to determine the distribution of the triple (N0,N1,N2) (conditional onN(t) =k, withN0+N1+N2=N(t) + 1, whereN(t) is the number of Poisson events in [0,t]), whereNjdenotes the number of times the directiondj(j= 0, 1, 2) is taken. Possible extensions to four directions or more are briefly considered.


Complexity ◽  
2020 ◽  
Vol 2020 ◽  
pp. 1-17
Author(s):  
Xiaoming Xue ◽  
Nan Zhang ◽  
Suqun Cao ◽  
Wei Jiang ◽  
Jianzhong Zhou ◽  
...  

Fault identification under variable operating conditions is a task of great importance and challenge for equipment health management. However, when dealing with this kind of issue, traditional fault diagnosis methods based on the assumption of the distribution coherence of the training and testing set are no longer applicable. In this paper, a novel state identification method integrated by time-frequency decomposition, multi-information entropies, and joint distribution adaptation is proposed for rolling element bearings. At first, fast ensemble empirical mode decomposition was employed to decompose the vibration signals into a collection of intrinsic mode functions, aiming at obtaining the multiscale description of the original signals. Then, hybrid entropy features that can characterize the dynamic and complexity of time series in the local space, global space, and frequency domain were extracted from each intrinsic mode function. As for the training and testing set under different load conditions, all data was mapped into a reproducing space by joint distribution adaptation to reduce the distribution discrepancies between datasets, where the pseudolabels of the testing set and the final diagnostic results were obtained by the k-nearest neighbor algorithm. Finally, five cases with the training and testing set under variable load conditions were used to demonstrate the performance of the proposed method, and comparisons with some other diagnosis models combined with the same features and other dimensionality reduction methods were also discussed. The analysis results show that the proposed method can effectively recognize the multifaults of rolling element bearings under variable load conditions with higher accuracies and has sound practicability.


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