scholarly journals Adaptive pseudo-rigid-body model for generalized cross-spring pivots under combined loads

2020 ◽  
Vol 12 (12) ◽  
pp. 168781402096653
Author(s):  
Zhongzhou Wang ◽  
Haixuan Sun ◽  
Bidou Wang ◽  
Peng Wang

Generalized cross-spring pivots (CSPs) are widely used as revolute joints in precision machinery. However, pseudo-rigid-body (PRB) models cannot capture the parasitic motions of a generalized CSP exactly under combined loads; moreover, the characteristic parameters used in PRB methods must be recomputed using optimization techniques. In this study, we develop two simple and accurate PRB models for generalized CSPs. First, a PRB method for a beam is developed based on the beam constraint model and the instantaneous center model, where the beam is modeled as two rigid links joined at a pivot via a torsion spring. Subsequently, two PRB models of the generalized CSP, comprising a four-bar model for accuracy and a pin-joint model for stiffness, are constructed based on a kinematic analysis using the proposed PRB method. A deflection characteristic analysis is then conducted to determine the relationship between the proposed model and the existing models. Finally, the PRB models for the pivot under the action of combined loads are validated via finite element analysis. The error evaluation indicates that the proposed PRB models are more accurate than the results from existing methods. The PRB models proposed here can be used in parametric design of compliant mechanisms.

Author(s):  
Mohui Jin ◽  
Xianmin Zhang ◽  
Benliang Zhu

This paper presents a numerical method for analyzing the pseudo-rigid-body model of compliant mechanisms based on finite elements and the principle of minimum potential energy. The proposed method represents the links of pseudo-rigid-body model with truss elements. As a result, the pseudo-rigid-body model is modeled into a compliant system that consists of finite elements and springs. The static equilibrium position of the pseudo-rigid-body model can be obtained by minimizing the potential energy function of this compliant system. A comparison between the proposed method and the MinPE method is presented. Lastly, a case study is provided to demonstrate the application of this method in the automated analysis of pseudo-rigid-body models. This numerical method paves the way for introducing the topology optimization techniques into the synthesis of flexure-based compliant mechanisms.


Author(s):  
Brian M. Olsen ◽  
Larry L. Howell ◽  
Spencer P. Magleby

This paper demonstrates rigid-body replacement synthesis in the design a mechanism with known design objectives. The design of high-performance bicycle brakes is complicated by a variety of competing design objectives, including increased performance and low weight. But this challenge also provides a good case study to demonstrate the design of compliant mechanisms to replace traditional rigid-link mechanisms. This paper briefly reviews current road brake designs, demonstrates the use of rigid-body replacement synthesis to design a compliant mechanism, and illustrates the combination of compliant mechanism design tools. The resulting concept was generated from the modified dual-pivot brake design and is a partially compliant mechanism where one pin has the dual role of a joint and a mounting pin. The pseudo-rigid-body model, finite element analysis, and optimization algorithms are used to generate design dimensions, and designs are considered for both titanium and E-glass flexures. The resulting design has the potential of reducing the part count and overall weight while maintaining a performance similar to the benchmark.


2017 ◽  
Vol 8 (2) ◽  
pp. 359-368 ◽  
Author(s):  
Pengbo Liu ◽  
Peng Yan

Abstract. In the present paper, we investigate a modified pseudo-rigid-body (MPRB) modeling approach for compliant mechanisms with fixed-guided beam flexures by considering the nonlinear effects of center-shifting and load-stiffening. In particular, a fixed-guided compliant beam is modeled as a pair of fixed-free compliant beams jointed at the inflection point, where each fixed-free beam flexure is further modeled by a rigid link connected with an extension spring by a torsion spring, based on the beam constraint model (BCM). Meanwhile, the characteristic parameters of the proposed MPRB model are no longer constant values, but affected by the applied general tip load, especially the axial force. The developed MPRB modeling method is then applied to the analysis of three common compliant mechanisms (i.e. compound parallelogram mechanisms, bistable mechanisms and 1-DOF translational mechanisms), which is further verified by the finite element analysis (FEA) results. The proposed MPRB model provides a more accurate method to predict the performance characteristics such as deformation capability, stiffness variation, as well as error motions of complaint mechanisms with fixed-guided beam flexures, and offers a new look into the design and optimization of beam-based compliant mechanisms.


2018 ◽  
Vol 140 (9) ◽  
Author(s):  
Venkatasubramanian Kalpathy Venkiteswaran ◽  
Hai-Jun Su

Rigid-body discretization of continuum elements was developed as a method for simplifying the kinematics of otherwise complex systems. Recent work on pseudo-rigid-body (PRB) models for compliant mechanisms has opened up the possibility of using similar concepts for synthesis and design, while incorporating various types of flexible elements within the same framework. In this paper, an idea for combining initially curved and straight beams within planar compliant mechanisms is developed to create a set of equations that can be used to analyze various designs and topologies. A PRB model with three revolute joints is derived to approximate the behavior of initially curved compliant beams, while treating straight beams as a special case (zero curvature). The optimized model parameter values are tabled for a range of arc angles. The general kinematic and static equations for a single-loop mechanism are shown, with an example to illustrate accuracy for shape and displacement . Finally, this framework is used for the design of a compliant constant force mechanism to illustrate its application, and comparisons with finite element analysis (FEA) are provided for validation.


Author(s):  
Venkatasubramanian Kalpathy Venkiteswaran ◽  
Hai-Jun Su

The use of pseudo-rigid-body models in the analysis and design of compliant mechanisms has opened up the possibility of using various types of flexible elements within the same framework. In this paper, an idea for combining initially curved and straight beams within compliant mechanisms is developed to create a set of equations that can be easily used to analyze various designs and topologies. A pseudo-rigid-body model with three revolute joints is derived to approximate the behavior of initially-curved compliant beams, to go with another model previously presented for straight beams. The general kinematic and static equations for a single-loop mechanism are shown. Finally, this setup is used for the early-stage design of a compliant constant force mechanism to illustrate its application and comparisons with Finite Element Analysis for validation.


2021 ◽  
Vol 243 ◽  
pp. 02007
Author(s):  
Sara Lee Kit Yee ◽  
Lam Yeap Sheng ◽  
Tan Yong Li

The design of the canopy utilizes the conventional rigid body mechanisms which is vulnerable to the presence of backlash, friction of joints or wearing of mechanical parts which lead to short product life. Compliant mechanisms are employed to reduce these mechanical problems, owing to their zero-joint and monolithic structure. A reference design for the conventional canopy was chosen and modified through reviewing different patent designs. Six different configurations of the pseudo-rigid-body model (PRBM) were constructed, and the best configuration was selected. Kinematic synthesis with function generation was performed for the chosen PRBM using MATLAB. The obtained results from the kinematic synthesis were then used to calculate the dimensions and stresses of the flexural pivots for the compliant stretcher mechanism. Finite Element Analysis (FEA) simulation was then performed on each of the models and the obtained flexural pivot stresses were compared with that of the PRBM. This research successfully replaces all the rigid joints and links of the stretcher mechanism of the conventional canopy to form a monolithic structure of compliant stretcher mechanism.


1998 ◽  
Vol 120 (3) ◽  
pp. 392-400 ◽  
Author(s):  
A. Saxena ◽  
S. N. Kramer

Compliant members in flexible link mechanisms undergo large deflections when subjected to external loads. Because of this fact, traditional methods of deflection analysis do not apply. Since the nonlinearities introduced by these large deflections make the system comprising such members difficult to solve, parametric deflection approximations are deemed helpful in the analysis and synthesis of compliant mechanisms. This is accomplished by representing the compliant mechanism as a pseudo-rigid-body model. A wealth of analysis and synthesis techniques available for rigid-body mechanisms thus become amenable to the design of compliant mechanisms. In this paper, a pseudo-rigid-body model is developed and solved for the tip deflection of flexible beams for combined end loads. A numerical integration technique using quadrature formulae has been employed to solve the large deflection Bernoulli-Euler beam equation for the tip deflection. Implementation of this scheme is simpler than the elliptic integral formulation and provides very accurate results. An example for the synthesis of a compliant mechanism using the proposed model is also presented.


Author(s):  
A. Saxena ◽  
Steven N. Kramer

Abstract Compliant members in flexible link mechanisms undergo large deflections when subjected to external loads for which, traditional methods of deflection analysis do not apply Nonlinearities introduced by these large deflections make the system comprising such members difficult to solve Parametric deflection approximations are then deemed helpful in the analysis and synthesis of compliant mechanisms This is accomplished by seeking the pseudo-rigid-body model representation of the compliant mechanism A wealth of analysis and synthesis techniques available for rigid-body mechanisms thus become amenable to the design of compliant mechanisms In this paper, a pseudo-rigid-body model is developed and solved for the tip deflection of flexible beams for combined end loads with positive end moments A numerical integration technique using quadrature formulae has been employed to solve the nonlinear Bernoulli-Euler beam equation for the tip deflection Implementation of this scheme is relatively simpler than the elliptic integral formulation and provides nearly accurate results Results of the numerical integration scheme are compared with the beam finite element analysis An example for the synthesis of a compliant mechanism using the proposed model is also presented.


Author(s):  
Larry L. Howell ◽  
Ashok Midha

Abstract Compliant mechanisms gain some or all of their mobility from the flexibility of their members rather than from rigid-body joints only. More efficient and usable analysis and design techniques are needed before the advantages of compliant mechanisms can be fully utilized. In an earlier work, a pseudo-rigid-body model concept, corresponding to an end-loaded geometrically nonlinear, large-deflection beam, was developed to help fulfill this need. In this paper, the pseudo-rigid-body equivalent spring stiffness is investigated and new modeling equations are proposed. The result is a simplified method of modeling the force/deflection relationships of large-deflection members in compliant mechanisms. Flexible segments which maintain a constant end angle are discussed, and an example mechanism is analyzed. The resulting models are valuable in the visualization of the motion of large-deflection systems, as well as the quick and efficient evaluation and optimization of compliant mechanism designs.


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