Metal Forming II—Bulk Deformation

Manufacturing ◽  
2018 ◽  
pp. 87-115
Author(s):  
Zainul Huda
1999 ◽  
Vol 121 (3) ◽  
pp. 433-440 ◽  
Author(s):  
M. P. F. Sutcliffe

Flattening of random rough surfaces on a workpiece undergoing bulk deformation has beenanalyzed using a model of the surface consisting of just two wavelength components. Asperities are flattened at a rate which depends on the ratio of the initial r.m.s. amplitudes of the long and short wavelength components. The flattening behavior of the long wavelength asperities only becomes important when the amplitude of the long wavelength asperitiesis much greater than that of the shorter wavelength asperities. The surface modification was investigated experimentally by cold rolling of aluminium strips. The power spectral density of the roughness was used to extract appropriate amplitudes for the short and longwavelength components of roughness. The change in roughness amplitudes showed excellent agreement with theory.


Author(s):  
R. H. Wagoner ◽  
J.-L. Chenot

Author(s):  
Е. А. Фролов ◽  
В. В. Агарков ◽  
С. И. Кравченко ◽  
С. Г. Ясько

To determine the accuracy of the readjustable punches for separating operations (perforation + punching out) of sheet-metal forming, the accuracy parameters were analyzed using the random balance method using the method of experiment planning. Analytical dependencies are obtained to determine the values of deviation of the outer and inner contour dimensions of perforated and punched out sheet parts. From the dependencies obtained, it is possible to estimate and predict the value of deviation in the dimensions of the resulting part at any time during the operation of the punch. Practical recommendations on the calculation of the actuating dimensions of the working elements (stamping punch, matrix) of readjustable punches are offered.


Author(s):  
Shiro Kobayashi ◽  
Soo-Ik Oh ◽  
Taylan Altan

The application of computer-aided design and manufacturing techniques is becoming essential in modern metal-forming technology. Thus process modeling for the determination of deformation mechanics has been a major concern in research . In light of these developments, the finite element method--a technique by which an object is decomposed into pieces and treated as isolated, interacting sections--has steadily assumed increased importance. This volume addresses advances in modern metal-forming technology, computer-aided design and engineering, and the finite element method.


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