Fractal analysis of vibration signals for monitoring the condition of milling tool wear

Author(s):  
Xu Chuangwen ◽  
C Hualing
2019 ◽  
Vol 2019 ◽  
pp. 1-16
Author(s):  
Yang Hui ◽  
Xuesong Mei ◽  
Gedong Jiang ◽  
Tao Tao ◽  
Changyu Pei ◽  
...  

Milling tool wear state recognition plays an important role in controlling the quality of milled parts and reducing machine tool downtime. However, the characteristics of milling process limit the accuracy and stability of tool condition monitoring (TCM) employing vibration signals. To improve this problem, this paper explores the use of vibration signals as sensing approach for recognizing tool wear states during milling operation by using the stacked generalization (SG) ensemble model. In this study, vibration signals collected during the milling process are analyzed through the time domain, frequency domain, and time-frequency domain to extract signal features. The support vector machine recursive feature elimination (SVM-RFE) algorithm is used to select the main features which are most relevant to tool wear states. The SG ensemble model based on SVM, decision tree (DT), naive Bayes (NB), and SG ensemble strategy is constructed to recognize tool wear states. The proposed method is experimental verified, and the results show that the recognition accuracy of the established SG ensemble model is 98.74% and the overall G-mean and AUC evaluation value of the model is 0.98 and 0.98, respectively. In addition, compared with other ensemble models and single models, the SG ensemble model based on vibration signals has better recognition accuracy and stability than other models.


2010 ◽  
Vol 426-427 ◽  
pp. 468-471
Author(s):  
Xu Da Qin ◽  
X.L. Ji ◽  
X. Yu ◽  
S. Hua ◽  
Wei Cheng Liu ◽  
...  

The technique of tool wear monitoring in plunge milling is studied. The mean of cutting force signals and the root mean square (RMS) of vibration signals are selected as characteristic quantities. The model between tool wear and the characteristic quantities is built using BP artificial neural network. The result of experiment shows that the module is fit for plunge milling wear’s testing under cutting condition, and it is helpful to monitoring plunge milling tool strong wear.


Sensors ◽  
2021 ◽  
Vol 21 (11) ◽  
pp. 3929
Author(s):  
Han-Yun Chen ◽  
Ching-Hung Lee

This study discusses convolutional neural networks (CNNs) for vibration signals analysis, including applications in machining surface roughness estimation, bearing faults diagnosis, and tool wear detection. The one-dimensional CNNs (1DCNN) and two-dimensional CNNs (2DCNN) are applied for regression and classification applications using different types of inputs, e.g., raw signals, and time-frequency spectra images by short time Fourier transform. In the application of regression and the estimation of machining surface roughness, the 1DCNN is utilized and the corresponding CNN structure (hyper parameters) optimization is proposed by using uniform experimental design (UED), neural network, multiple regression, and particle swarm optimization. It demonstrates the effectiveness of the proposed approach to obtain a structure with better performance. In applications of classification, bearing faults and tool wear classification are carried out by vibration signals analysis and CNN. Finally, the experimental results are shown to demonstrate the effectiveness and performance of our approach.


Wear ◽  
2011 ◽  
Vol 271 (9-10) ◽  
pp. 2433-2437 ◽  
Author(s):  
Wenlong Chang ◽  
Jining Sun ◽  
Xichun Luo ◽  
James M. Ritchie ◽  
Chris Mack
Keyword(s):  

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